SICK DFS60E-BBCC01024 Incremental Encoder – High-Precision Feedback for Industrial Motion Systems
The SICK DFS60E-BBCC01024 Incremental Encoder is a compact and durable motion control device designed to deliver accurate rotational feedback with 1,024 pulses per revolution. Built with a blind hollow shaft (8 mm) and a rugged aluminum die-cast housing, it ensures long-term reliability even in tough environments. With IP65/IP67 protection, it performs consistently under vibration, dust, and moisture exposure. Supporting high operating speeds up to 6,000 rpm, the encoder is suitable for applications where precise motor positioning and speed monitoring are critical, such as automated machinery, conveyors, and robotics.
The DFS60E-BBCC01024 delivers dependable incremental signal output through its 6-channel TTL/RS-422 interface, enabling smooth synchronization in complex systems. Its long-life bearings and high mechanical stability reduce maintenance downtime, while reverse polarity and short-circuit protection safeguard electronic circuits during operation. Operating on a 10 – 32 V DC supply, it fits easily into a wide range of industrial control systems. With a broad temperature range from 0 °C to 85 °C, this encoder maintains precision and reliability, helping manufacturers enhance process accuracy, production speed, and equipment efficiency.
Why SICK DFS60E-BBCC01024?
Choose the SICK DFS60E-BBCC01024 for unmatched precision and reliability in motion control. Its robust aluminum housing, IP67 sealing, and high-resolution output make it a trusted partner for demanding industrial environments. Engineered for long-term stability, it ensures your machinery runs smoothly with consistent performance and minimal maintenance interruptions.
What problem does it solve?
The DFS60E-BBCC01024 eliminates inaccurate speed or position feedback that often disrupts automated systems. It transforms complex motion data into precise, repeatable signals—ensuring motors, conveyors, and robotic axes operate with flawless synchronization, higher efficiency, and reduced downtime across production lines.
Key Features & Specifications – SICK DFS60E-BBCC01024 (Article No. 1072986)
| Feature | Details | Benefit |
|---|---|---|
| Encoder Type | Incremental encoder, 1024 pulses per revolution (PPR) | Provides high-resolution feedback for precise positioning. |
| Shaft Design | Blind hollow shaft, 8 mm diameter | Enables compact mounting and easy motor integration. |
| Output Signal | TTL / RS-422, 6-channel | Delivers accurate and stable signal transmission. |
| Supply Voltage | 10 … 32 V DC | Flexible power input range for various systems. |
| Protection Rating | IP65 (shaft side), IP67 (housing side) | Reliable operation in dusty and wet industrial environments. |
| Material | Stainless steel shaft, aluminum die-cast housing | Durable construction ensures long service life. |
| Operating Speed | Up to 6,000 rpm | Suitable for fast and dynamic applications. |
| Operating Temperature | 0 °C to +85 °C | Consistent performance in varying industrial conditions. |
| Bearing Lifetime | 3.6 × 10¹⁰ revolutions | Long operational life reduces maintenance frequency. |
| Reverse Polarity & Short-Circuit Protection | Integrated safety features | Protects against wiring errors and power surges. |
| Compliance | CE, UKCA, cULus, China-RoHS | Meets international safety and quality standards. |
| Applications | Motors, conveyors, robotics, and automation lines | Ensures precise motion feedback and system synchronization. |
Download SICK DFS60E-BBCC01024 (1072986) Datasheet
Commercial Information – SICK DFS60E-BBCC01024 (Article No. 1072986)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084332920 |
| Weight | 0.316 kg |
| Country of Origin | Germany |
The Applications – Real-World Use Cases of SICK DFS60E-BBCC01024 Encoder
1. Conveyor Speed and Position Control in Heavy Industry
In industries such as mining and logistics, conveyor systems must run smoothly to transport materials efficiently. The DFS60E-BBCC01024 encoder is installed on the drive shaft to measure rotation speed and direction precisely. Its 1,024 PPR resolution and robust IP67 aluminum housing allow accurate belt movement tracking even in dusty, vibrating environments. This precision prevents slippage, ensures consistent throughput, and supports predictive maintenance by identifying irregular motion patterns before system failures occur.
2. Motor Synchronization in High-Speed Packaging Lines
In automated packaging plants, machines must synchronize motion across multiple rollers and cutters. The DFS60E encoder provides stable incremental signals via TTL/RS-422 output, ensuring perfect timing between cutting, sealing, and labeling processes. Its blind hollow shaft design allows compact installation directly onto servo motors. By maintaining exact speed and position feedback up to 6,000 rpm, the encoder helps eliminate misalignment, reduce material waste, and boost overall packaging precision.
3. Robotic Axis Feedback for Precision Assembly
Industrial robots rely on feedback sensors to control joint movement with exceptional accuracy. The DFS60E-BBCC01024 offers high-resolution feedback and rapid signal transmission, ensuring each robotic joint follows programmed motions without drift or lag. Its reverse polarity and short-circuit protection make it resilient in complex electrical setups. The encoder’s reliability and resistance to vibration help robotic arms maintain precise positioning, consistent torque delivery, and repeatable performance in demanding automation tasks.
4. Tension and Feed Control in Printing and Textile Machinery
In continuous web processes like textile weaving or printing, maintaining uniform tension is vital to avoid stretching or tearing materials. The DFS60E encoder monitors roller rotation with precise angular feedback, allowing controllers to fine-tune motor speeds and adjust feed rates instantly. Its wide operating temperature range and shock-resistant design ensure accuracy over long production runs. This results in smooth material handling, improved print alignment, and reduced downtime due to mechanical inconsistencies.