$ 614.56
SICK KTX-WP92142252ZZZZ delivers fast, accurate color mark detection with RGB LED and 3 µs response for high-speed packaging and printing lines.
The SICK KTX-WP92142252ZZZZ is a high-precision RGB contrast sensor engineered for accurate color mark and pattern detection in fast-moving industrial lines. Utilizing advanced RGB LED illumination, it quickly distinguishes between subtle contrast differences on various materials. With a compact housing of 30 × 53 × 78.5 mm and a fast 3 µs response time, it ensures precise performance even at high production speeds. Its short sensing range up to 13 mm allows stable detection under limited space conditions. Designed for packaging, printing, and labeling systems, this sensor helps maintain consistent process quality and reliable mark recognition during continuous operation.
The KTX-WP92142252ZZZZ provides reliable performance under diverse lighting and surface conditions using automatic RGB color adjustment and multiple teach-in modes for quick setup. Its durable VISTAL® housing and IP67 protection ensure resistance against vibration, dust, and moisture, ideal for industrial environments. The intuitive display with navigation keys allows easy fine-tuning without extra tools. With a switching frequency of 70 kHz, it supports rapid detection tasks while minimizing downtime. From registration mark alignment on packaging films to precise color detection in labeling equipment, this sensor improves production accuracy, stability, and overall efficiency.
Why SICK KTX-WP92142252ZZZZ?
Because precision and speed matter, the SICK KTX-WP92142252ZZZZ stands out with its RGB light intelligence, ultra-fast 3 µs response, and rugged VISTAL® body. It adapts instantly to changing colors and materials, delivering accurate contrast detection even on glossy or irregular surfaces—making it a reliable choice for high-speed, high-accuracy automation lines.
What Problem Does It Solve?
The KTX-WP92142252ZZZZ eliminates false detections and manual calibration delays often found in packaging and printing systems. It solves the challenge of detecting faint or reflective marks under varying conditions, ensuring consistent product positioning, precise label application, and reduced waste—boosting production efficiency and line reliability without constant operator intervention.
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | RGB Contrast Sensor | Detects subtle differences in color marks and contrast levels precisely. |
| Light Source | RGB LED (470 nm / 525 nm / 625 nm) | Enables accurate mark detection on various colored or reflective materials. |
| Sensing Distance | Up to 13 mm (± 5 mm tolerance) | Ideal for close-range, high-precision applications. |
| Response Time | 3 µs | Allows extremely fast detection for high-speed production lines. |
| Switching Frequency | 70 kHz | Supports rapid signal processing with minimal delay. |
| Teach-in Modes | 1-point, 2-point, Dynamic, Auto | Simplifies setup and calibration for different materials and contrast levels. |
| Output Type | PNP, Light/Dark Switching | Provides flexible integration with various control systems. |
| Housing Material | VISTAL® | Offers strong impact and chemical resistance for long service life. |
| Protection Class | IP67 | Withstands dust, vibration, and moisture for harsh environments. |
| Connection Type | M12, 5-pin Connector | Quick installation and easy cable replacement. |
| Operating Voltage | 10.8 V DC … 28.8 V DC | Compatible with standard industrial power systems. |
| Operating Temperature | –20 °C to +60 °C | Reliable operation across wide environmental conditions. |
| Certifications | CE, cULus, China-RoHS, ACMA | Meets international safety and compliance standards. |
| Display & Controls | OLED display with navigation keys | Provides intuitive operation and quick configuration feedback. |
| Mechanical Design | 30 mm × 53 mm × 78.5 mm | Compact structure fits easily into tight installation spaces. |
Download SICK KTX-WP92142252ZZZZ (1220994) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084437946 |
| Weight | 13 g |
| Country of Origin | Germany |
In automated packaging lines, detecting registration marks on film is critical to ensure precise cutting and sealing. The KTX-WP92142252ZZZZ quickly identifies color marks even on shiny or patterned film thanks to its RGB light source and microsecond response time. Its automatic wavelength adjustment maintains accuracy during material or color changes, reducing misalignment and film waste. This enables packaging machines to maintain consistent print-to-cut accuracy while operating at maximum speed.
Beverage and cosmetic labeling systems often struggle to detect marks on clear or reflective containers. The KTX sensor’s intelligent RGB contrast technology accurately distinguishes between label edges and glossy bottle surfaces. This ensures labels are perfectly aligned and applied without overlap or skewing. Its compact design integrates easily into labeling heads, improving product aesthetics, reducing rework, and supporting uninterrupted production on high-speed lines.
In printing and converting lines, precise monitoring of splices and web edges prevents misalignment and material waste. The KTX-WP92142252ZZZZ detects even subtle contrast shifts between layers or splices using high switching frequency and dynamic teach-in modes. It adapts automatically to different web materials like paper, foil, or film. This stable detection ensures consistent print registration, smoother rewinding, and reduced downtime during roll changes.
Electronics and automotive production lines require accurate detection of marks, coatings, or tapes with minimal contrast. The KTX-WP92142252ZZZZ excels in recognizing faint color or brightness differences on compact assemblies. Its 3 µs response and narrow light spot make it ideal for verifying component presence, correct label positioning, or color coding. The result is improved assembly precision, fewer inspection errors, and stable automation performance even in fast-paced environments.
| Category | Product Name | Part Number | Description | Compatibility / Benefit |
|---|---|---|---|---|
| Mounting System | BEF-KHS-G01 Mounting Plate with Universal Clamp Bracket | 2022464 | Steel mounting plate “G” with adjustable universal clamp, zinc-coated for durability. | Provides stable mounting and adjustable positioning for KTX sensors on machines or conveyors. |
| Sensor Cable (Standard) | YF2A15-050VB5XLEAX Sensor/Actuator Cable | 2096240 | M12, 5-pin female connector to flying leads, 5 m PVC cable, unshielded design. | Ensures secure signal and power connection for KTX sensors in standard environments. |
| Sensor Cable (Male Connector) | STE-1205-G Field Connector | 6022083 | M12, 5-pin male connector, straight, unshielded with screw-type terminals. | Ideal for assembling custom-length cables or replacing worn connectors quickly. |
For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
Global Shipping – We ship worldwide with secure packaging and reliable delivery.
Technical Support – Contact us for professional after-sales technical assistance.
