1. Conveyor Speed Synchronization in Packaging Lines
In high-speed packaging facilities, even a small deviation in belt movement can cause sealing or labeling errors. The SICK DFS60E-S1EA01024 ensures precise pulse feedback to maintain synchronization between multiple conveyors. Its 1,024 PPR resolution and HTL output deliver smooth motion control for cutting and sealing equipment. With IP67 protection and solid-shaft durability, it withstands dust and vibration. This stability keeps the conveyor’s speed and position accurate, minimizing product waste and ensuring consistent packaging quality.
2. Robotic Arm Joint Feedback and Precision Control
In robotic assembly and pick-and-place applications, repeatable movement is vital for accuracy. The DFS60E-S1EA01024 provides high-resolution feedback for each robotic joint, ensuring smooth angular positioning. Its compact servo-flange mounting and robust stainless-steel shaft allow tight integration within motor housings. The encoder’s vibration resistance and high rotational speed capacity maintain precise feedback during rapid acceleration or repetitive motion, improving reliability and reducing misalignment in automated tasks.
3. Metal Sheet Feed and Coil Tension Monitoring
During metal forming or cutting operations, consistent feed speed prevents material deformation and machine strain. The DFS60E-S1EA01024 encoder accurately tracks roller rotation, enabling real-time control of sheet length and tension. Its high output frequency and 9,000 rpm capability support fast feed systems, while shock-resistant bearings maintain stability in heavy mechanical environments. This ensures material is fed smoothly into presses or cutters, protecting equipment and maintaining product precision.
4. Rotary Table Positioning in Automotive Production
Automotive paint lines and welding stations rely on accurate rotation of turntables and fixtures. The DFS60E-S1EA01024 offers dependable angular feedback to align each vehicle body with precision. Its IP67-rated aluminum housing resists paint mist, moisture, and heat. The zero-pulse function allows easy calibration for different vehicle types or processes. With its solid-shaft design and long bearing life, the encoder ensures stable, repeatable rotation, improving process accuracy and production throughput.
Related Products & Accessories – Compatible with SICK DFS60E-S1EA01024
| Category | Model / Name | Part Number | Benefit |
|---|---|---|---|
| Shaft Adaptation – Bellows Coupling | KUP-0610-B | 5312982 | High torsional stiffness and smooth torque transmission |
| Shaft Adaptation – Double Loop Coupling | KUP-0610-D | 5326697 | Absorbs misalignment and dampens vibration |
| Shaft Adaptation – Spring Washer Coupling | KUP-0610-F | 5312985 | Compact, flexible, and shock-resistant |
| Shaft Adaptation – Claw Coupling | KUP-0610-J | 2127056 | High torque handling and vibration absorption |
| Measuring Wheel – Polyurethane Studded | BEF-MR06200APN | 4084747 | Ideal for slip-free measurement and stable contact |
| Measuring Wheel – O-Ring Surface | BEF-MR006020R | 2055222 | Provides excellent grip for smooth materials |
| Measuring Wheel – Cross-Knurled Surface | BEF-MR06200AK | 4084745 | Ensures strong traction and accurate feedback |
| Mounting System – Bearing Block | BEF-FA-LB1210 | 2044591 | Extends encoder life by reducing shaft load stress |
| Mounting Kit for Bearing Block | BEF-MK-LB | 5320872 | Simplifies assembly and alignment of encoders |
| Mounting Bell for Servo Flange | BEF-MG-50 | 5312987 | Provides precise alignment and quick installation |
| Signal Cable – 2 m, Shielded | DOL-2312-G02MLA3 | 2030682 | Reliable short-range connection with signal stability |
| Signal Cable – 10 m, Shielded | DOL-2312-G10MLA3 | 2030688 | Durable cable for medium-range applications |
| Signal Cable – 20 m, Shielded | DOL-2312-G20MLA3 | 2030695 | Stable data transfer in industrial environments |
| Right-Angle Female Connector (A-coded) | DOS-2312-W01 | 2072580 | Ideal for tight mounting spaces and compact panels |
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