SICK DBS36E-BBAK02500 Incremental Encoder 2500 PPR

SICK DBS36E-BBAK02500 Incremental Encoder – High-Precision 2500 PPR Feedback

The SICK DBS36E-BBAK02500 incremental encoder delivers reliable 2,500 pulses-per-revolution feedback for motion control systems that demand accuracy and stability. Designed with a compact 36 mm housing and an 8 mm blind hollow shaft, it provides smooth integration into conveyors, automated equipment, and precision positioning mechanisms. With robust TTL/RS-422 output, high shock/vibration resistance, and an IP65 enclosure, it ensures dependable performance in harsh industrial environments. Fast initialization (<3 ms) and a 300 kHz output frequency enable rapid response in dynamic applications where consistent, repeatable motion feedback is essential.

The DBS36E-BBAK02500 encoder enhances machine efficiency by delivering clean, stable signals that improve control accuracy and reduce downtime. Its stainless-steel shaft and aluminum housing withstand constant mechanical stress, while low operating torque supports smooth rotation even at high speeds up to 8,000 rpm. The integrated reference pulse ensures reliable homing, enabling precise cycle-based processes. Its compact size allows OEMs to upgrade or retrofit equipment without modifying machine layout. With wide operating temperatures (–20 °C to +85 °C) and strong EMC protection, it performs consistently in demanding sectors such as packaging, robotics, and material handling. Overall, it provides long service life and dependable feedback accuracy in continuous-duty environments.

Why SICK DBS36E-BBAK02500?

The SICK DBS36E-BBAK02500 stands out because it packs high-precision 2,500 PPR performance into a compact, lightweight 36 mm encoder that fits almost anywhere. Its robust TTL/RS-422 interface ensures ultra-clean signals even in electrically noisy environments, while its stainless-steel shaft and IP65 housing make it exceptionally durable. It’s the perfect blend of accuracy, speed, and industrial toughness.

What Problem Does It Solve?

This encoder solves the challenge of unreliable or inconsistent motion feedback in fast-moving machinery. Many systems suffer from jitter, drift, or signal noise—leading to poor positioning and costly downtime. The DBS36E-BBAK02500 eliminates these issues by delivering stable, high-resolution pulses, precise homing capability, and fast response even under vibration, ensuring smoother control and more predictable machine performance.

Key Features & Specifications – SICK DBS36E-BBAK02500 (Part No. 1061235)

Download SICK DBS36E-BBAK02500 (1061235) Datasheet

Commercial Information – SICK DBS36E-BBAK02500 (Part No. 1061235)

The Applications of the SICK DBS36E-BBAK02500 Encoder

1. Precision Conveyor Timing in High-Speed Packaging Lines

Packaging machines rely on tightly coordinated conveyor movements to position bottles, pouches, or boxes for downstream operations. The DBS36E-BBAK02500 delivers consistent pulse feedback that keeps belt speed and timing stable, even when the machine experiences vibration or load changes. Its 2,500 PPR resolution allows controllers to synchronize filling, sealing, or labeling with high accuracy. Because the encoder responds quickly to speed variations, packaging lines maintain smoother flow, reduce misaligned labels, and minimize stoppages caused by inaccurate product positioning.

2. Motion Feedback for Robotic Arm Joint Control

Robotic assembly systems demand precise angular information at each joint to maintain repeatable motion paths. The compact size of the DBS36E-BBAK02500 makes it an excellent fit for small motor housings inside articulated robots. Its hollow-shaft design simplifies mounting and improves mechanical stability, helping the robot achieve consistent rotation during fast pick-and-place cycles. By delivering clean, interference-resistant signals, the encoder supports smoother motion, reduces alignment drift over time, and enhances overall accuracy in automated assembly environments.

3. Reliable Speed and Position Monitoring in Compact CNC Machines

Small CNC routers and light-duty milling machines often require encoders that provide dependable rotational feedback without taking up much space. The DBS36E-BBAK02500 is well suited for this role, offering fine resolution that improves toolpath control and more stable axis positioning. Its strong resistance to vibration and shock helps maintain output quality during rapid tool changes or heavy cutting loads. Operators benefit from better surface finishes, improved cutting precision, and more predictable machine behavior throughout long machining cycles.

4. Vertical Movement Control in Warehouse Lifts and Storage Systems

Automated storage systems rely on exact height and speed feedback to move lift platforms safely between shelving levels. The DBS36E-BBAK02500 provides dependable pulses that allow controllers to track vertical motion accurately, ensuring that platforms align properly with storage positions. Its rugged housing and IP65 protection make it suitable for dusty warehouse environments. With a stable reference pulse for homing, the encoder helps eliminate alignment errors, supports repeatable travel cycles, and improves the reliability of automated material-handling systems.

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