SICK DBS36E-BBAK00010 Compact Incremental Encoder

Discover the SICK DBS36E-BBAK00010 incremental encoder for precise motion feedback, fast response, and reliable performance in compact industrial automation systems.

SKU SICK-1080255 Category

Product Description

SICK DBS36E-BBAK00010 Incremental Encoder — Precision Feedback in a Compact Design

The SICK DBS36E-BBAK00010 incremental encoder is engineered for precise motion detection within a compact 36 mm footprint, making it well-suited for applications that demand accuracy in tight spaces. It uses an 8 mm blind hollow shaft for easy mounting and provides stable incremental signals through its TTL/RS-422 interface. With low starting torque, fast signal initialization, and the ability to operate at speeds up to 8,000 rpm, it supports smooth feedback performance across a wide range of automation tasks. Its durable aluminum and stainless-steel construction, combined with IP65 protection, ensures long-term reliability in industrial environments.

The DBS36E-BBAK00010 delivers consistent rotational feedback that helps machines maintain accurate positioning and speed control. Its six-channel output and high signal frequency capability enhance system responsiveness, which is especially valuable in fast-moving equipment. The encoder’s rugged mechanical build, vibration resistance, and broad temperature tolerance help maintain performance even under continuous load or fluctuating conditions. With long bearing life and minimal power consumption, it is designed to reduce maintenance while improving operational uptime. The universal cable connection and available mounting accessories also simplify installation, making it a practical choice for compact machinery, conveyor systems, and precision-driven automation setups.

Why DBS36E-BBAK00010?

Because it delivers precision without demanding space. The DBS36E-BBAK00010 blends compact size, durable engineering, and clean signal output, giving designers a dependable encoder for tight machine layouts. It offers high-speed feedback, minimal torque resistance, and long mechanical life—making it a smart choice when accuracy, reliability, and simplicity must work together.

What Problem Does It Solve?

It eliminates unreliable motion feedback in compact machinery. When inconsistent speed control or drifting position accuracy slows productivity, this encoder provides steady incremental signals that keep systems aligned and responsive. It solves the challenge of fitting high-performance feedback into small installations while ensuring long-term stability, even in harsh operating conditions.

 


Key Features & Specifications – SICK DBS36E-BBAK00010: Part 1080255

Feature Details Benefit
Encoder Type Incremental, 6-channel TTL/RS-422 Delivers clean, reliable motion feedback for precise machine control
Pulses per Revolution 10 PPR Suitable for simple, stable position and speed monitoring
Blind Hollow Shaft 8 mm diameter Easy integration into compact drive shafts and motor assemblies
Supply Voltage 4.5 … 5.5 V Supports low-voltage control systems and efficient electronics
Output Frequency Up to 300 kHz Handles high-speed motion tasks without signal distortion
Startup Time < 3 ms Allows rapid system initialization and instant readiness
Duty Cycle ≤ 0.5 ± 5% Ensures dependable signal symmetry for accurate decoding
Operating Speed Up to 6,000 rpm (max 8,000 rpm non-continuous) Suitable for fast-rotating machinery while maintaining stability
Bearing Lifetime 2 × 10⁹ revolutions Long service durability reduces downtime and maintenance
Torque (typ.) Starting: 0.5 Ncm / Running: 0.4 Ncm Low mechanical resistance for smooth rotation and efficiency
Housing Material Aluminum body with stainless-steel shaft Strong, lightweight, corrosion-resistant build
Protection Class IP65 Resistant to dust and light water exposure for industrial use
Temperature Range –20°C to +85°C Reliable performance in varied indoor and outdoor conditions
Shock/Vibration Resistance 100 g shock / 20 g vibration Withstands harsh mechanical environments
Cable Connection 1.5 m fixed 8-wire cable Ready for installation without extra connectors
Reference Signal 1 index pulse, gated with A/B Supports accurate homing and cycle detection
Moment of Inertia 0.8 gcm² Ideal for dynamic systems requiring quick rotational response
Certifications CE, UKCA, UL, RoHS Complies with international industry standards

Download SICK DBS36E-BBAK00010 (1080255) Datasheet

 


The Applications for the SICK DBS36E-BBAK00010

1. Stable Speed Feedback for Compact Packaging Conveyors

In many small packaging systems, conveyor belts must run smoothly despite limited installation space and frequent product changes. The DBS36E-BBAK00010 is well-suited for these setups because its compact form makes it easy to mount directly on small drive units. It generates consistent incremental pulses that help the controller maintain a steady belt pace, reducing issues like uneven spacing or misaligned items. Its fast reaction time at startup supports quick changeovers between cycles. With continuous operation in mind, the encoder’s robust mechanics help keep the line stable during long production hours, improving throughput and reducing the need for manual adjustments.

2. Enhanced Motion Precision in Lightweight Robotic Joints

Small robotic arms require feedback components that won’t introduce unnecessary load or resistance. The DBS36E-BBAK00010 works effectively in these applications thanks to its low inertia and gentle operating torque. This allows the robot to execute fine positional movements without stiffness or lag. Its incremental outputs support smooth transitions between slow, controlled alignment and faster repositioning phases. Because robotic joints experience frequent acceleration and vibration, the encoder’s durable design helps preserve signal stability through repeated cycles. This results in cleaner motion paths, improved placement accuracy, and better consistency for robots performing assembly, sorting, or inspection tasks.

3. Precise Wheel Rotation Tracking in AMRs and AGVs

Autonomous vehicles depend on accurate wheel data to navigate, correct drift, and measure distance traveled. The DBS36E-BBAK00010 fits easily inside compact wheel assemblies, providing clear incremental feedback that helps the navigation module determine motion with confidence. Since these vehicles operate on floors that can vary from smooth to uneven, the encoder’s vibration resistance ensures reliable readings during constant travel. The stable signal output supports controlled acceleration, smoother directional changes, and precise docking maneuvers. This leads to more predictable movement patterns and reduces navigation errors, which is crucial for warehouses or manufacturing environments where automated vehicles work around people and equipment.

4. Load-Responsive Speed Control for Light Industrial Mixers

Small mixing systems often face fluctuating resistance as materials thicken, settle, or change consistency. The DBS36E-BBAK00010 helps maintain stable rotation by sending clear incremental signals that allow the controller to adjust motor output instantly. Its rapid initialization ensures the feedback loop is active the moment mixing begins. Because mixers experience repetitive acceleration and occasional shock, the encoder’s sturdy mechanical structure supports reliable performance across continuous batches. Its ability to operate within a wide temperature range further supports equipment used in food processing, chemical blending, or materials preparation. This results in more uniform mixing quality and fewer interruptions.

 


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