IZG10-A001-02 – Nozzle Assembly – SMC Assembly

Technical Overview

The SMC IZG10-A001-02 is a specialized Bypass Nozzle Assembly designed for the IZG10 Series Gun Type Ionizer, engineered to meet OSHA 1910.242b safety standards. This component features a bypass design that limits dead-ended static pressure to less than 30 psi (0.21 MPa), preventing safety hazards if the nozzle tip becomes obstructed. As a modular attachment for the high-frequency AC ionizer gun, it facilitates rapid static neutralization (0.3 seconds at 150mm) while ensuring operator safety during air blowing operations. Constructed from durable PBT and compatible with clean dry air systems, this nozzle assembly is essential for manual dust removal and static elimination applications requiring strict safety compliance.

Key Features

OSHA 1910.242b Safety Compliant (Max 30psi dead-end pressure)
Bypass vent design for pressure relief
Compatible with SMC IZG10 High-Frequency AC Ionizer Gun
Rapid static neutralization: 0.3 seconds (at 150mm)
Lightweight PBT construction (Total system weight ~250g)
Clean Dry Air (CDA) fluid compatibility
Integrated Tungsten emitter support (via Gun)
Supports both continuous and pulse blow operation

Technical Specification Matrix

Technical Parameter	Specification
Product Type	Nozzle Assembly (Bypass Type)
Compatible Series	IZG10 Series Ionizer Gun
Compliance Standards	OSHA 1910.242b (Dead-end pressure < 30 psi)
Fluid	Air (Clean dry air)
Operating Pressure Range	0.05 to 0.60 MPa
Air Flow Consumption	Approx. 200 L/min (max at rated pressure)
Static Neutralization Time	0.3 s (at 150mm, 0.2 MPa)
Ion Balance	Within ±10 V (at 150mm)
Ambient Temperature	0 to 40 °C (No freezing)
Ambient Humidity	35 to 65% RH (No condensation)
Total Weight (with Gun)	250 g
Case Material	PBT
Ion Generation Method	Corona discharge (High frequency AC)
Applied Voltage	±2.5 kV
Connecting Tube Size	Metric ø8 mm or Inch ø5/16"

Industrial Applications

1. OSHA-Compliant De-dusting

Enables operators to perform manual air blowing and dust removal on workstations or machinery while strictly adhering to safety regulations regarding pressure buildup.

Problem Solved

Mitigates the risk of compressed air injection injuries and ensures regulatory compliance (OSHA 1910.242b) in manual cleaning processes.

OSHA 1910.242bDead-ended pressureSafety bypassCompressed air safety

2. Static Neutralization of Resin Parts

Delivers ionized air to injection-molded resin components or optical parts, neutralizing static charges that attract particulate contamination prior to assembly.

Problem Solved

Eliminates electrostatic attraction (ESA) of dust and foreign objects on sensitive surfaces, reducing defect rates.

Corona dischargeIon balanceElectrostatic attractionParticulate contamination

3. Adhered Film Separation

Directs a focused stream of ionized air to separate thin films, paper, or packaging materials that cling together due to high static charge during processing.

Problem Solved

Resolves material handling issues and jams caused by static adhesion in packaging and printing lines.

Static adhesionFilm separationIonized air blowHigh-frequency AC