SICK DFS60E-BHAL02048 Incremental Encoder – 2048 PPR

$ 347.07

High-precision SICK DFS60E-BHAL02048 incremental encoder with 2048 PPR, TTL/RS-422 output, and IP67 protection for reliable motion control.

SKU SICK-1037998 Category

Product Description

SICK DFS60E-BHAL02048 Incremental Encoder – High-Precision Feedback for Motion Control Systems

The SICK DFS60E-BHAL02048 Incremental Encoder provides highly accurate rotary feedback with 2,048 pulses per revolution, making it ideal for applications that demand consistent motion precision. Built with a 15 mm blind hollow shaft and TTL/RS-422 output, it easily integrates into automation and motion control setups. Its robust aluminum die-cast housing and stainless-steel shaft ensure reliable operation even in harsh industrial environments. With protection ratings up to IP67/IP65, it withstands dust, vibration, and temperature fluctuations, delivering dependable performance for conveyor systems, robotic arms, and precision machinery.

Designed for long-term reliability, the DFS60E-BHAL02048 offers smooth, low-friction operation with minimal angular deviation for accurate positioning and speed control. The 6-channel output supports rapid feedback for dynamic motion, while its exceptionally high lifetime rating ensures reduced maintenance. This encoder enhances synchronization, improves motion stability, and minimizes downtime in applications such as packaging, assembly automation, and servo-driven systems. Its combination of precision, endurance, and robust construction makes it a trusted solution for modern motion control environments where accuracy and durability are critical.

Why SICK DFS60E-BHAL02048?
Because precision matters, the SICK DFS60E-BHAL02048 delivers unmatched reliability in every rotation. With 2,048 pulses per revolution, this encoder transforms motion into measurable perfection. Its rugged build, long service life, and intelligent design ensure consistent feedback accuracy—making it a powerhouse choice for engineers who demand dependable performance in high-speed automation systems.

What Problem Does It Solve?
The DFS60E-BHAL02048 eliminates motion uncertainty in automated machinery. It tackles issues like inaccurate positioning, unstable speed feedback, and mechanical misalignment that disrupt production. By providing precise, noise-resistant digital signals, it stabilizes servo control, ensures smoother movement, and enhances operational efficiency—helping industries maintain peak precision with minimal downtime.

 


Key Features & Specifications – SICK DFS60E-BHAL02048: 1037998

Feature Details Benefit
Resolution (Pulses per Revolution) 2,048 PPR Ensures high-accuracy rotational feedback for precise automation control
Interface TTL / RS-422 (6-channel) Supports high-speed, noise-resistant signal transmission
Shaft Type 15 mm Blind Hollow Shaft Allows flexible integration with compact mounting options
Material Construction Aluminum die-cast housing, stainless steel shaft Delivers durability and long-term stability in harsh environments
Ingress Protection Rating IP67 (housing), IP65 (shaft) Protects against dust and moisture for reliable operation
Operating Temperature Range 0 °C to +85 °C Maintains stable performance across varying industrial conditions
Shock / Vibration Resistance 50 g / 20 g (EN 60068) Withstands mechanical stress and heavy-duty applications
Bearing Lifetime 3.6 × 10¹⁰ revolutions Provides exceptional longevity, reducing maintenance frequency
Startup / Operating Torque 0.8 Ncm / 0.6 Ncm Reduces energy loss and mechanical wear during motion
Output Frequency ≤ 300 kHz Enables fast and responsive signal output for dynamic control
Power Supply 4.5 – 5.5 V DC Optimized for standard control systems with low power consumption
Connection Type 8-wire universal cable, 3 m length Simplifies installation with flexible cable routing options
Enclosure Standard Compliance EN 61000-6-2 / EN 61000-6-3 EMC Guarantees reliable signal integrity and minimal interference
MTTFd (Reliability) 300 years (nominal load) Ensures extremely long service life and dependable feedback

Download SICK DFS60E-BHAL02048 (1037998) Datasheet

 


Commercial Data – SICK DFS60E-BHAL02048: 1037998

Commercial Data Details
EAN Number 4047084352263
Weight 0.411 kg
Country of Origin Germany

 


The Applications of SICK DFS60E-BHAL02048

1. High-Speed Web Printing Precision Control
In high-speed web printing systems, the DFS60E-BHAL02048 encoder is installed on the roller shaft to maintain perfect paper tension and speed synchronization. Its 2,048 PPR resolution allows accurate monitoring of roller rotation, ensuring print registration alignment even during rapid operation. The robust housing and vibration resistance make it ideal for continuous production, reducing print errors and waste while ensuring consistent image quality across long print runs.

2. Conveyor Belt Motion Feedback in Logistics
In material handling and packaging plants, this encoder tracks belt speed and direction on automated conveyor systems. Its IP67-rated housing withstands dust, vibration, and ambient temperature variations, ensuring accurate feedback even in challenging environments. Real-time speed monitoring enables smoother product transfer, helps detect slippage or overload conditions early, and keeps conveyors running efficiently—minimizing downtime and improving production throughput.

3. Automated Guided Vehicle (AGV) Drive Monitoring
Mounted on AGV wheel shafts, the DFS60E-BHAL02048 provides real-time rotational feedback for navigation control. Its precise signal output helps AGVs maintain accurate travel distance and path correction while maneuvering through warehouse routes. The low angular deviation ensures smooth acceleration and deceleration, improving positioning accuracy at docking stations. This precision translates to safer movement, optimized traffic coordination, and reduced mechanical stress on drive systems.

4. Robotic Arm Joint Position Feedback
In robotic assembly lines, the encoder plays a key role in joint angle measurement and motion synchronization. The blind hollow-shaft design simplifies integration with compact actuators, while high-resolution feedback ensures accurate end-effector positioning. Its low torque design minimizes resistance, allowing smooth, controlled joint motion. This precision feedback enables robots to perform repetitive or delicate assembly tasks with enhanced consistency, stability, and reduced calibration requirements.

 


Related Products & Accessories – Compatible with SICK DFS60E-BHAL02048

Category Model / Type Manufacturer Part Number Article Number Benefit
Mounting Accessory Stator Coupling BEF-DS00XFX 2056812 Ensures precise, stable, and vibration-resistant installation for accurate signal feedback
Mounting Accessory Clamping Ring (Metal) BEF-KR-M 2064709 Provides secure locking on the shaft, minimizing mechanical slippage and misalignment
Connection Cable M12 Male Connector (8-pin, straight) STE-1208-GA01 6044892 Offers high-quality data transmission and effective electromagnetic protection
Connection Cable JST Female Connector with Flying Leads (3 m) DOL-0J08-G3M0AA6 2048591 Flexible and durable cable solution ideal for long-distance encoder installations
Connection Cable JST Female Connector with Flying Leads (1.5 m) DOL-0J08-G1M5AA6 2048590 Suitable for compact installations or limited-space environments
Connection Cable JST Female to Male M23 Connector (0.35 m) STL-2312-GM35AA3 2061621 Enables quick connection between encoder and control module with minimal noise
Connection Cable JST Female to Male M23 Connector (1 m) STL-2312-G01MAA3 2061622 Flexible design ideal for standard machine wiring layouts
Connection Cable JST Female to Male M23 Connector (2 m) STL-2312-G02MAA3 2061504 Offers reliable mid-length connectivity with strong signal integrity
Connector Option M23 Male Connector (12-pin, straight, solder type) STE-2312-GX 6028548 Delivers durable, interference-resistant signal connections
Connector Option M23 Male Connector (12-pin, straight) STE-2312-G01 2077273 Provides robust connection and consistent performance in motion applications

 


Contact Us

For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
Global Shipping – We ship worldwide with secure packaging and reliable delivery.
Technical Support – Contact us for professional after-sales technical assistance.

Select your currency