SICK IM18-10BNS-NC1 Inductive Sensor 10 mm Stainless-Steel

Durable SICK IM18-10BNS-NC1 inductive sensor with 10 mm range, stainless-steel housing, and reliable detection for washdown, hygienic, and harsh industrial environments.

SKU SICK-6027578 Category

Product Description

SICK IM18-10BNS-NC1 Inductive Proximity Sensor – Durable Stainless-Steel, 10 mm Detection

The SICK IM18-10BNS-NC1 inductive proximity sensor is designed to deliver stable metal detection in environments where hygiene, moisture, and cleaning pressure are daily challenges. This M18 flush-mount sensor features a robust stainless-steel V4A body and a 10 mm sensing distance, allowing it to operate reliably even in harsh production zones. Its sealed construction and advanced electronics ensure dependable switching performance despite exposure to water jets, vibration, or aggressive washdown chemicals. With a clear status indicator and fast response characteristics, it provides a practical solution for automation systems that cannot compromise on durability or accuracy.

Built for demanding industrial situations, the IM18-10BNS-NC1 offers both precision and resilience in continuous operation. Its all-metal sensing face prevents early wear, even with frequent mechanical contact or cleaning tools. Thanks to its high switching frequency, the sensor responds quickly to passing components, supporting faster throughput on automated lines. Its optimized internal design maintains stable detection across temperature shifts and electrical noise, reducing false triggers and maintenance interruptions. The sensor’s ability to withstand heavy cleaning cycles makes it particularly beneficial for industries where contamination control is crucial, helping machines maintain uptime and improving long-term reliability in production workflows.

Why IM18-10BNS-NC1?

The IM18-10BNS-NC1 is built for places where ordinary sensors fail—harsh washdowns, constant vibration, and strict hygiene rules. Its stainless-steel design, long sensing range, and reliable switching make it a workhorse for demanding production lines. It delivers accuracy, survives aggressive cleaning, and keeps machines running without constant adjustment or replacement.

What Problem Does It Solve?

This sensor eliminates unreliable detection in wet, chemical-heavy, or hygiene-critical zones. Where plastic sensors degrade or lose stability, the IM18-10BNS-NC1 maintains precise metal detection and consistent performance. It solves downtime caused by false triggers, corrosion, and sensor fatigue, giving manufacturers a dependable detection solution that thrives in extreme operating conditions.

 


Key Features & Specifications – SICK IM18-10BNS-NC1: Part Number 6027578

Feature Details Benefit
Sensing Range 10 mm nominal, 8.1 mm safe range Reliable metal detection with stable switching even in dynamic production lines.
Housing Material Stainless steel V4A (AISI 316L) Exceptional durability against chemicals, corrosion, and continuous washdowns.
Sensing Face Stainless steel V4A Long lifespan and resistance to abrasion, impact, and aggressive cleaning tools.
Thread Size / Design M18 × 1, flush-mount installation Easy integration into machines with minimal protrusion and high mechanical stability.
Switching Output NPN, Normally Open (NO) Simple compatibility with common control systems and reliable switching logic.
Electrical Wiring 3-wire DC Standardized connection for fast installation and reduced wiring error risk.
Connection Type M12 male connector, 4-pin Quick sensor changes and secure locking for vibration-prone setups.
Switching Frequency Up to 300 Hz Captures fast-moving targets and supports high-speed automation cycles.
Operating Voltage 10–30 V DC Wide supply range for flexible use across various industrial machines.
Enclosure Rating IP68 & IP69K Designed to withstand immersion, pressurized cleaning, and harsh environments.
Temperature Range –25°C to +85°C Ensures reliable operation in cold rooms, heated machinery, or outdoor conditions.
Shock & Vibration Resistance 30 g, 11 ms / 10–55 Hz Withstands constant vibration and impacts without compromising detection accuracy.
Repeatability ≤ 5% Consistent and predictable switching performance for precision-critical processes.
Triple Sensing Range Feature Enhanced internal coil design Improved sensitivity for detecting metal objects at greater distances.
Visual Indicator Integrated LED Immediate feedback for alignment and installation verification.
Special Applications Hygienic & washdown environments Ideal for food, beverage, pharmaceutical, and sanitary production zones.
Housing Length 63.5 mm Compact size for easy mounting in tight machine spaces.
Protection Class Class III Low-voltage operation enhances safety during integration.
Part Number 6027578 Ensures correct procurement and replacement for maintenance teams.

Download SICK IM18-10BNS-NC1 (6027578) Datasheet

 


Commercial Information – SICK IM18-10BNS-NC1

Commercial Data Details
Weight 0.065
Country of Origin Sri Lanka

 


The Applications of the SICK IM18-10BNS-NC1

1. Metal Part Detection in High-Speed Food Packaging Equipment

Food packaging machinery moves trays, molds, or carriers rapidly through forming and sealing stations. Sensors in these areas often fail due to heat, detergent exposure, and constant rinsing. The IM18-10BNS-NC1 performs reliably because its stainless-steel body and sealed housing resist washdown stress and cleaning agents. With its fast switching capability, it detects passing metal components precisely, even when conveyor speeds fluctuate. This stable detection helps maintain the timing required for sealing heads and cutting tools. By reducing false triggers and preventing jams caused by missed detections, the sensor supports smoother production flow and minimizes the need for constant recalibration in busy packaging environments.

2. Safety Lid Position Monitoring on Pharmaceutical Processing Machines

Pharmaceutical mixers and reactors must only operate when covers or safety lids are properly secured. Many sensors struggle in these environments due to sanitizing chemicals and temperature shifts from frequent sterilization. The IM18-10BNS-NC1 withstands these conditions because its stainless-steel sensing face resists corrosion and abrasion. When mounted flush into stainless housings, it reliably confirms lid positions without being affected by cleaning cycles. Its stable sensing performance reduces nuisance stops that occur when other sensors drift out of alignment. This helps maintain strict safety routines, ensures compliance with cleanliness requirements, and reduces delays during batch processing where timing and consistency are essential.

3. Conveyor Guide Alignment Feedback in Beverage Bottling Lines

Bottling systems rely on precise conveyor alignment to prevent bottle tipping, scuffing, or blockages. Moisture, sugar solutions, and high-pressure cleaning often weaken conventional sensors. The IM18-10BNS-NC1 avoids these issues thanks to its robust stainless-steel design, high shock resistance, and reliable sealing. It continuously monitors the position of metal guides or stoppers, notifying operators when alignment drifts out of tolerance. Its quick response helps detect subtle shifts before they create larger production issues. Because it resists chemical foams and constant vibration, it maintains dependable operation between washdowns, supporting consistent throughput in environments where downtime quickly impacts overall productivity.

4. Tool Position Verification in CNC and Metalworking Automation Cells

CNC systems require accurate confirmation of tool holders, clamps, or rotating fixtures before machining begins. Harsh conditions—such as oil mist, metal debris, and vibration—can degrade standard sensors. The IM18-10BNS-NC1 is well-suited for these conditions due to its stainless-steel sensing surface, shock tolerance, and repeatable switching. It verifies the position of moving tool assemblies, helping prevent collisions or misalignment during cutting operations. With stable detection across long production runs, it minimizes errors caused by temperature changes or mechanical wear. This leads to reduced scrap, safer tool movements, and better system reliability, especially in automated cells that run continuously with minimal human oversight.

 


Related Products & Accessories – SICK IM18-10BNS-NC1

Category Model Name Part Number Benefits
Primary Sensor IM18-10BNS-NC1 6027578 Robust stainless-steel inductive sensor designed for harsh, hygienic, and washdown environments with stable 10 mm detection.
Mounting Bracket (Steel) BEF-WN-M18 5308446 Provides stable installation for M18 sensors; suited for standard industrial environments and general mounting needs.
Mounting Plate (Stainless Steel) BEF-WG-M18N 5320948 Corrosion-resistant mounting plate ideal for hygienic production zones and washdown applications.
Stainless Mounting Bracket BEF-WN-M18N 5320947 Strong stainless bracket offering durable support where repeated cleaning cycles and chemicals are present.
Universal Clamp Set BEF-KHS-N06N 2051622 Flexible clamp system enabling adjustable sensor positioning; useful across various M18 installations.
PVC Cable – Straight (2 m) DOL-1204-G02MNI 6052613 Chemical-resistant cable designed for hygienic areas; simplifies straightforward M12 connections.
PVC Cable – Straight (5 m) DOL-1204-G05MNI 6052615 Longer variant for extended machine routing while maintaining washdown resistance.
PVC Cable – Angled (2 m) DOL-1204-W02MNI 6052614 Angled connector supports tight installations or side-entry wiring in compact machinery.
PVC Cable – Angled (5 m) DOL-1204-W05MNI 6052616 Provides extended reach with angled configuration for machines requiring flexible routing.
PP Cable – Straight (2 m, High Chemical Resistance) DOL-1204-G02MRN 6058291 Highly resistant to aggressive cleaning agents, suitable for sterilization-heavy areas.
PP Cable – Straight (5 m, High Chemical Resistance) DOL-1204-G05MRN 6058476 Extended length cable delivering the same chemical resilience for large equipment layouts.
PP Cable – Angled (2 m, High Chemical Resistance) DOL-1204-W02MRN 6058474 Angled design ideal for tight spaces needing cables that can withstand harsh washdowns.
PP Cable – Angled (5 m, High Chemical Resistance) DOL-1204-W05MRN 6058477 Long-range option for angled entry setups in chemical-intensive production lines.
Industrial Cable – PVC (General Use) YF2A14-050VB3XLEAX 2096235 Suitable for environments with light contamination; dependable unshielded cable solution.
Industrial Cable – PUR (Robotics / Oils) YF2A14-050UB3XLEAX 2095608 Rugged PUR design ideal for robotic arms, drag-chain systems, and oily industrial zones.

 


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