SICK IME12-06BPSZW3K Inductive Proximity Sensor 6 mm

Reliable SICK IME12-06BPSZW3K inductive proximity sensor with 6 mm metal detection, compact M12 design, and stable switching for precise industrial automation.

SKU SICK-1092616 Category

Product Description

SICK IME12-06BPSZW3K Inductive Proximity Sensor — Compact, Accurate 6 mm Metal Detection

The SICK IME12-06BPSZW3K inductive proximity sensor is designed for dependable metal detection in installations where space and precision are equally important. It offers a 6 mm sensing range within a short M12 housing, making it suitable for compact machinery and automated handling systems. With its PNP normally-open output and rugged construction, the sensor provides consistent switching even when exposed to dust, humidity, and rapid machine movement. The reinforced design enhances stability and minimizes the chance of false triggering, allowing equipment builders to integrate a highly accurate and maintenance-light sensing solution into their machines.

Built to maintain stable performance across a wide range of temperatures and operating conditions, the IME12-06BPSZW3K supports detection tasks on fast-moving lines thanks to its high switching frequency. Its quasi-flush mounting style helps ensure accurate positioning without demanding extra installation space. The durable nickel-plated housing and PVC cable withstand mechanical stress and vibration, contributing to long operational life. In practical applications, this sensor excels in tasks such as confirming part placement, monitoring component movement, or detecting metal features on assemblies. Its protective electronics help minimize downtime, making it a reliable choice for continuous, everyday industrial automation needs.

Why IME12-06BPSZW3K?

The IME12-06BPSZW3K stands out for delivering strong metal detection performance in places where installation room is tight and reliability cannot be compromised. Its compact M12 design, extended sensing capability, and stable switching make it ideal for precision-driven machines. This model is built to run quietly in the background, supporting faster, cleaner automation without constant adjustment.

What Problem Does It Solve?

The IME12-06BPSZW3K eliminates inconsistent metal detection that often disrupts automated processes. It stabilizes sensing in environments affected by vibration, electrical noise, or rapid motion, ensuring each part is detected accurately. By providing dependable switching regardless of production speed, it reduces downtime, prevents miscounts, and keeps machinery running with predictable performance.

 


Key Features & Specifications – SICK IME12-06BPSZW3K: Part Number 1092616

Feature Details Benefit
Sensing Range 6 mm nominal detection distance Accurate metal detection in compact machine builds
Safe Sensing Range 4.86 mm Ensures reliable triggering even with installation tolerances
Mounting Type Quasi-flush, M12 × 1 threaded housing Flexible integration into tight or recessed mounting areas
Body Design Short-body, 44 mm length Ideal for small automation devices or restricted panels
Output Type PNP, Normally Open (NO) Easy interface with PLCs and modern control systems
Switching Frequency Up to 800 Hz Suitable for high-speed conveyors and rapid part movement
Electrical Wiring 3-wire DC, 10–30 V Broad compatibility with industrial power supplies
Cable Type 3 m PVC, Ø 3.9 mm Durable routing and stable performance in dynamic environments
Housing Material Nickel-plated brass Strong resistance to shock, vibration, and mechanical wear
Sensing Face Material PA66 polymer Provides heat and impact resistance for long service life
Protection Rating IP67 Reliable operation in dust, moisture, and washdown conditions
Temperature Range –25°C to +75°C Suitable for general industrial and factory-floor environments
Short-Circuit Protection Integrated electronic protection Prevents damage during wiring faults or electrical surges
Power-Up Pulse Protection Built-in suppression Avoids false signals during startup or voltage recovery
Reproducibility ≤ 5% Stable and consistent detection over time
Hysteresis 1%–15% Helps reduce false switching in vibrations or electrical noise
Shock & Vibration Resistance 30 g / 11 ms, 10–55 Hz Maintains performance in dynamic machine conditions
Certifications CE, UL, UKCA, China RoHS Meets international compliance for global deployment
Triple Sensing Range Technology Enhanced detection performance Detects different metal types more reliably
Included Accessories 2× nickel-plated mounting nuts Ready for immediate installation

Download SICK IME12-06BPSZW3K (1092616) Datasheet

 


Commercial Information – SICK IME12-06BPSZW3K

Commercial Data Details
EAN Number 4047084421570
Weight 90 g
Country of Origin Hungary

 


The Applications of the SICK IME12-06BPSZW3K

1. High-Speed Metal Cap Detection on Packaging Lines

On beverage and condiment filling lines, metal caps or lids must be detected reliably as they move quickly along conveyors. The IME12-06BPSZW3K is suited for this environment because its fast switching response ensures each cap is registered even when speed fluctuates. The sensor’s compact M12 body fits easily into narrow sections of the machine where space is limited. Its stable behavior under vibration helps avoid skipped counts, which could otherwise lead to packaging inconsistencies. By providing dependable presence detection despite splashes, humidity, or rapid movements, the sensor helps maintain accurate production totals and supports smooth downstream inspection processes.

2. Part Seating Verification in Compact Assembly Systems

Assembly stations that insert metal components—such as pins, sleeves, or clips—need confirmation that each piece is properly seated before the next stage begins. The IME12-06BPSZW3K’s defined sensing range makes it ideal for checking whether a metal part is fully inserted or aligned within a fixture. Its small housing allows installation close to tooling without interfering with mechanical movements. Because the sensor maintains stable readings even under machine vibration, it helps prevent poorly assembled units from moving forward. This reduces rework, supports consistent product quality, and enables automation engineers to build faster, more reliable verification steps into compact machinery.

3. Metal Pick Confirmation for Small Industrial Robots

Robotic grippers handling metal items—such as bolts, washers, or stamped parts—often require a confirmation signal before proceeding with placement. The IME12-06BPSZW3K fits well into robotic end-effectors due to its short length and durable construction. Its reliable, repeatable detection helps verify that the gripper actually captured the part, even when the robot operates at high speed or changes angles rapidly. By ensuring the pick step is validated before the robot moves, the sensor helps prevent dropped items, misplacements, and unnecessary cycle interruptions. This results in smoother robotic workflows and fewer stoppages in automated production cells.

4. Guard Position Monitoring in Compact Packaging Machines

Packaging equipment with movable metal guards or covers requires a dependable method to determine whether these components are correctly closed before operation. The IME12-06BPSZW3K’s rugged housing and sealed design allow it to survive dusty or damp packaging environments. When mounted near hinges or locking brackets, the sensor can confirm that the metal guard is in its intended position. Its resistance to shock and vibration ensures consistent signaling even when operators frequently open and close the guard. This helps maintain safe machine operation, prevents accidental activation, and supports compliance with safety procedures without introducing complex mechanical switches.

 


Related Products & Accessories – SICK IME12-06BPSZW3K

Category Model Name Part Number Benefits / Usage
Clamping Block (Fixed Stop) BEF-KHF-M12 2051480 Holds M12 sensors firmly with a fixed stop for repeatable positioning; ideal for high-vibration installations.
Clamping Block (No Fixed Stop) BEF-KH-M12 2051479 Offers flexible sensor orientation; useful when fine-tuning depth or angle during machine setup.
Mounting Plate BEF-WG-M12 5321869 Rigid metal plate for stable mounting on machine panels or fixed brackets.
Mounting Bracket BEF-WN-M12 5308447 Steel bracket for angled or offset sensor placement in constrained spaces.

 


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