Compact SICK IQ10-03BNSKR8S inductive sensor with 3 mm range, fast switching, and durable VISTAL housing for precise, reliable metal detection in tight spaces.
The SICK IQ10-03BNSKR8S inductive proximity sensor is a compact, rectangular device designed for reliable metal detection in tight industrial spaces. It offers a 3 mm sensing range, fast switching capability, and stable performance even when installed flush into machine surfaces. A durable VISTAL® housing and IP68 sealing allow the sensor to operate confidently in environments exposed to vibration, moisture, or dust. Its NPN, normally-open configuration simplifies integration into standard control systems. Built for demanding automation tasks, the sensor provides repeatable results and dependable operation across wide temperature conditions.
The IQ10-03BNSKR8S is ideal for high-speed machinery where quick and consistent detection is essential. Its rapid switching frequency supports fast-moving parts on conveyors or assembly equipment, helping reduce errors and maintain production accuracy. The tough housing resists impacts and mechanical stress, extending service life while minimizing maintenance interruptions. With stable switching characteristics despite temperature changes and electrical noise, the sensor supports reliable machine performance over long hours of operation. Protection features such as short-circuit resistance and start-up signal suppression enhance system safety, making this model a strong choice for OEMs and maintenance teams seeking dependable metal sensing in compact installations.
The IQ10-03BNSKR8S stands out because it delivers fast, pinpoint metal detection in places where other sensors simply won’t fit. Its slim housing and rugged build let it work confidently in harsh environments without drifting or slowing down. Engineered for stability, it keeps machines running smoothly, even when vibration, moisture, or temperature swings would normally interrupt sensing accuracy.
The IQ10-03BNSKR8S solves the challenge of achieving reliable proximity detection in compact, high-speed industrial setups. It eliminates false triggers caused by electrical noise or environmental stress, ensuring machines receive clean, consistent signals. This helps prevent misalignment, production stoppages, and mechanical mishandling—critical issues in fast automated lines where even a millisecond-delay can cause costly errors.
| Feature | Details | Benefit |
|---|---|---|
| Sensing Range (Sn) | 3 mm | Provides precise metal detection in tight mechanical spaces. |
| Safe Sensing Range (Sa) | 2.43 mm | Ensures dependable triggering even when alignment varies slightly. |
| Housing Type | Rectangular, 10 × 28 × 16 mm | Compact shape ideal for restricted mounting locations. |
| Installation | Flush mount | Enables clean integration without protruding parts. |
| Switching Output | NPN, Normally Open (NO) | Simple and widely compatible signal output for control systems. |
| Switching Frequency | 2,000 Hz | Supports rapid part movement and high-speed automation processes. |
| Electrical Wiring | 3-wire DC | Straightforward installation with common industrial cabling. |
| Supply Voltage | 10–30 V DC | Works with a broad range of machine voltage standards. |
| Connection Type | M8 connector, 3-pin, 0.2 m cable | Secure, vibration-resistant connection for stable operation. |
| Enclosure Rating | IP68 | Reliable performance in wet, dusty, or contaminated conditions. |
| Housing Material | VISTAL® plastic | High mechanical strength with excellent resistance to chemicals and shocks. |
| Temperature Range | –25°C to +75°C | Maintains performance in cold rooms, factories, or warm production areas. |
| Reproducibility | ≤ 2% | Ensures consistent switching points over long-term use. |
| Temperature Drift | ±10% | Reduces false signals caused by thermal changes. |
| Continuous Current | ≤ 200 mA | Appropriately sized for modern low-power automation designs. |
| No-Load Current | 10 mA | Energy-efficient sensor for large-scale installations. |
| Short-Circuit Protection | Yes | Prevents damage from wiring errors or temporary overloads. |
| Start-Up Pulse Protection | Yes | Avoids unwanted switching during power-on. |
| Shock & Vibration Resistance | 30 g / 11 ms, and 10–55 Hz | Designed to withstand harsh, high-vibration machinery environments. |
| Tightening Torque | ≤ 1 Nm | Protects the housing from damage during installation. |
| Reduction Factors | 0.7 (Stainless Steel), 0.5 (Brass), 0.4 (Aluminum), 0.3 (Copper) | Gives reliable performance across a wide variety of metallic targets. |
| Certification | CE, UKCA, cULus, China RoHS | Meets global compliance requirements for machine builders. |
Download SICK IQ10-03BNSKR8S (1062445) Datasheet
| Commercial Data | Details |
|---|---|
| EAN / GTIN | 4047084364365 |
| Weight | 20 g |
| Country of Origin | Malaysia |
In compact conveyor setups where parts move at high velocity, sensors must detect components quickly without needing extra mounting space. The IQ10-03BNSKR8S is ideal for these environments thanks to its slim rectangular profile and ability to be flush-mounted without affecting performance. Its rapid switching frequency allows it to pick up even small metal items traveling at speed, ensuring each part is accounted for before reaching the next station. The sensor’s stable operation under vibration and temperature variations helps avoid miscounts or false activations. This consistency keeps production flow uninterrupted, reduces downtime, and maintains accurate tracking across busy conveyor routes.
Robotic arms require extremely reliable feedback to confirm that metallic pieces are properly positioned before lifting or rotating them. The IQ10-03BNSKR8S excels in this task due to its short and precise sensing range, which allows it to detect exact placement without being influenced by nearby surfaces. Its repeatable switching behavior ensures that the robot receives consistent confirmation on every cycle, maintaining high-quality handling. Because robotic systems generate heat and experience frequent motion, the sensor’s resistance to mechanical shock and thermal drift keeps signals accurate. This reduces the risk of dropped parts, misaligned assemblies, and cycle delays.
Automated assembly lines often work with multiple metallic components arranged closely together, making reliable detection challenging. The IQ10-03BNSKR8S offers a practical solution with its compact housing and ability to sit flush against the mounting surface, minimizing interference around the sensing area. Its strong immunity to electrical disturbances ensures accurate feedback even when positioned near motors, cylinders, or drive units commonly found in assembly machinery. By confirming the presence or correct placement of metal inserts, brackets, or fixtures, the sensor helps prevent incomplete assemblies and reduces the likelihood of defects reaching later production stages. This improves consistency and reduces rework.
Material-handling systems such as automated shuttles, transfer units, and guided carts require sensors that remain stable despite constant motion, dust exposure, or moisture. The IQ10-03BNSKR8S is built for these conditions with a sealed, impact-resistant housing that protects internal electronics from harsh surroundings. It offers dependable detection of metal stops, carriers, or position markers used to coordinate movement along transport paths. The sensor’s consistent switching behavior reduces drift, ensuring position feedback remains accurate over long periods of operation. This reliability helps maintain smooth traffic flow, prevents collisions caused by missed signals, and supports stable system performance in demanding logistics environments.
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