The Applications of SICK UC12-1223E Ultrasonic Distance Sensor
1. Transparent Bottle Detection in High-Speed Filling Lines
In automated beverage production, clear PET or glass bottles often challenge optical sensors due to reflections and transparency. The UC12-1223E solves this by using ultrasonic sound waves instead of light, ensuring accurate detection regardless of material or color. Its compact housing easily fits between conveyors, while the 30 ms response time keeps pace with fast-moving bottles. The sensor’s durability and precision reduce missed counts, improving throughput and preventing production interruptions in filling and packaging lines.
2. Roll Diameter Measurement in Metal Processing Lines
Metalworking plants require precise monitoring of coil diameter as material unwinds. Optical methods often fail due to shiny or dusty surfaces. The UC12-1223E provides stable, contactless distance readings unaffected by glare or dust. Its temperature-compensated ultrasonic measurement maintains accuracy under heat from rolling machines. Continuous feedback helps operators anticipate coil changes, preventing downtime and ensuring steady line operation. This feature-rich performance makes it ideal for harsh industrial environments demanding consistent measurement accuracy.
3. Transparent Film Detection in Packaging Applications
Packaging machines often struggle to detect thin or clear films during wrapping or sealing processes. The UC12-1223E excels here, identifying even slight distance changes when transparent layers pass through. With high-resolution sensing (≥ 0.1 mm) and flexible output modes, it ensures each film layer is present before sealing. This prevents defective packaging and reduces waste. Its IO-Link interface allows engineers to adjust parameters quickly for different film materials, ensuring smooth transitions during production runs.
4. Hopper Level Monitoring in Dusty Industrial Environments
In industries like grain storage, recycling, or cement handling, dust and debris can obscure traditional optical sensors. The UC12-1223E overcomes these challenges using sound-based detection, maintaining precise distance measurements regardless of airborne particles or poor lighting. Its IP65/IP67-rated metal housing ensures long-term durability, even in humid or dusty conditions. By delivering consistent level data, it helps operators avoid material overflow or shortages, supporting efficient inventory management and continuous process flow.