SICK WTF12-3N2441 Photoelectric Sensor – Foreground Suppression

$ 319.93

Discover the SICK WTF12-3N2441 photoelectric sensor with precise 30–500 mm detection, fast response, and durable IP69K metal housing for tough environments.

SKU SICK-1041403 Category

Product Description

SICK WTF12-3N2441 Photoelectric Sensor with Foreground Suppression

The SICK WTF12-3N2441 Photoelectric Sensor from the W12 series delivers dependable object detection for industrial environments where accuracy and resistance to background reflections are essential. Using visible red LED light and foreground suppression technology, it detects targets between 30 mm and 500 mm with excellent stability. Its rugged metal housing and IP69K-rated protection make it suitable for use in harsh or washdown settings. Designed with a compact body and M12 connector, it’s easy to mount in tight spaces and delivers long-term reliability in applications such as packaging automation, sorting systems, and material handling lines.

Engineered for precision and speed, the WTF12-3N2441 achieves a 1,500 Hz switching frequency with a response time of under 330 microseconds, ensuring accurate sensing even on fast-moving production lines. Its complementary NPN outputs and five-turn adjustment potentiometer provide flexibility for different sensing tasks. The durable construction resists chemicals, vibration, and extreme temperatures from –40 °C to +60 °C, extending service life and reducing maintenance. With a bright, easy-to-see red light spot, setup is quick and intuitive. This sensor enhances uptime and process reliability, making it an excellent fit for automated assembly, robotics, and logistics operations.

Why SICK WTF12-3N2441?

The SICK WTF12-3N2441 stands out for its ability to deliver precise detection even in reflective or cluttered environments. With its visible red LED beam, rugged metal housing, and IP69K protection, it performs reliably under the toughest industrial conditions. Designed for long life and fast response, it’s the sensor engineers trust for uncompromising accuracy and durability.

What Problem Does It Solve?

This sensor tackles the challenge of false triggers and unstable detection caused by shiny or irregular surfaces. Its foreground suppression ensures only the intended object is detected, not the background. By combining speed, stability, and easy adjustability, it reduces downtime, boosts production efficiency, and provides consistent performance across demanding automation environments.

 


Key Features & Specifications – SICK WTF12-3N2441: Article Number 1041403

Feature Details Benefit
Functional Principle Photoelectric proximity sensor with foreground suppression Detects objects accurately even with reflective or shiny backgrounds.
Sensing Range 30 mm to 500 mm Provides flexible detection distance for various industrial setups.
Light Source Visible red LED, 640 nm wavelength Simplifies alignment and visual confirmation of detection zone.
Switching Type Light/dark switching, NPN complementary output Enables versatile integration into existing control systems.
Response Time ≤ 330 µs Ideal for fast-moving conveyor and packaging lines.
Switching Frequency 1,500 Hz Delivers high-speed performance for real-time detection tasks.
Adjustment Type 5-turn potentiometer Fine-tunes sensitivity easily without complex tools.
Operating Voltage 10 V DC to 30 V DC Compatible with standard industrial power supplies.
Current Consumption 45 mA (without load) Low power consumption ensures energy-efficient operation.
Output Current (max) 100 mA Supports robust signal output for automation controllers.
Housing Material Metal with PMMA front screen Provides durability against impact, vibration, and chemicals.
Dimensions (W x H x D) 15.6 × 48.5 × 42 mm Compact for installation in limited spaces.
Protection Class IP66 / IP67 / IP69K Resistant to dust, water jets, and high-pressure cleaning.
Operating Temperature –40 °C to +60 °C Reliable in both cold storage and high-temperature environments.
MTTFD (Reliability) 747 years Long service life ensures minimal maintenance downtime.
Connection Type M12, 4-pin male connector Simplifies quick installation and replacement.
Certifications CE, cULus, ECOLAB, China-RoHS Meets international standards for safety and quality assurance.

Download SICK WTF12-3N2441 (1041403) Datasheet

 


Commercial Data – SICK WTF12-3N2441: Article Number 1041403

Commercial Data Details
EAN Number 4047084205927
Weight 117 g
Country of Origin Hungary

 


The Applications of SICK WTF12-3N2441 Photoelectric Sensor

1. High-Speed Packaging Line Detection

In high-speed packaging systems, products with shiny or transparent surfaces often cause false detections. The SICK WTF12-3N2441 overcomes this by using foreground suppression to focus precisely on the product’s surface, ignoring conveyor reflections. Its 1,500 Hz switching frequency enables accurate edge detection even when items move rapidly on the line. The robust IP69K metal housing ensures long-term reliability in environments exposed to cleaning agents or splashing water, helping maintain smooth packaging flow without sensor interference or downtime.

2. Automotive Component Verification

During vehicle assembly, sensors must confirm the presence of components before welding or painting. The WTF12-3N2441’s visible red LED beam and high response speed (≤330 µs) provide instant verification when parts are placed. Its rugged metal housing tolerates vibration and temperature variation commonly found in automotive plants. The sensor’s ability to detect dark or metallic surfaces ensures accurate placement verification, reducing the risk of defects and improving overall production quality and efficiency.

3. Conveyor and Sorting System Detection

In logistics and warehouse automation, belts and trays often reflect ambient light or collect dust that disrupts standard sensors. The WTF12-3N2441’s foreground suppression eliminates these false triggers by isolating the moving object from its background. Its compact size allows easy integration on multi-level conveyors, and the M12 plug connection makes maintenance quick. This combination of precision and robustness enhances sorting accuracy, minimizes stoppages, and supports 24/7 operation in high-volume distribution centers.

4. Pharmaceutical Blister-Pack Inspection

Detecting edges of foil or transparent blister packs in pharmaceutical lines is challenging due to reflectivity and small tolerances. The WTF12-3N2441 delivers consistent detection with its tight light spot and adjustable sensitivity, ensuring precise alignment for sealing or cutting operations. Its washdown-proof housing withstands cleaning cycles in sterile rooms, while stable performance at varying distances supports continuous operation. This reliability helps pharmaceutical manufacturers maintain product integrity and reduce waste during high-speed production.

 


Related Products & Accessories – Compatible with SICK WTF12-3N2441 (W12 Series)

Category Product Name / Description Part Number Benefit / Compatibility
Mounting Bracket Mounting bracket, large, stainless steel 2013942 Provides secure installation for W12 series sensors; corrosion-resistant and suitable for industrial use.
Universal Clamp Plate Plate N11N for universal clamp bracket 2071081 Offers flexible sensor positioning and stable mounting; stainless steel design for high durability.
M12 Connector (Male) Straight 4-pin unshielded connector, A-coded 6009932 Ensures reliable electrical connection for power and signal transmission.
Sensor Cable (PVC) 5 m, 4-wire PVC cable with M12 female connector 2096235 Ideal for general factory use; lightweight, flexible, and suitable for dry environments.
Sensor Cable (PUR) 5 m, 4-wire PUR halogen-free cable with M12 female connector 2095608 Resistant to oils, lubricants, and mechanical stress; perfect for robotic or moving equipment setups.

 


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