SICK WTV4FE-84161120A00 Smart Photoelectric Sensor

$ 172.50

High-precision SICK WTV4FE-84161120A00 photoelectric sensor with IO-Link, BluePilot setup, and durable VISTAL® housing for reliable object detection.

SKU SICK-1123753 Category

Product Description

SICK WTV4FE-84161120A00 Photoelectric Sensor with BluePilot and IO-Link Technology

The SICK WTV4FE-84161120A00 Photoelectric Sensor from the W4 series is designed for precise object detection with background suppression and V-optics. It provides a sensing range between 2 mm and 50 mm, capable of detecting extremely small objects with high repeatability. The integrated PinPoint LED and BluePilot visual alignment system ensure quick installation and reliable operation, even in challenging lighting or reflective conditions. Built for compact automation environments, this sensor combines precision and durability, helping manufacturers improve quality control and minimize machine downtime in demanding production lines.

The WTV4FE-84161120A00 combines IO-Link communication and intelligent BluePilot setup for simple configuration, monitoring, and performance optimization. Its rugged VISTAL® plastic housing resists impact and cleaning agents, making it suitable for harsh or sanitized environments. With a fast response time of 500 microseconds and a switching frequency of 1 kHz, it reliably detects small or transparent objects on rapid conveyor systems. The compact flat design allows easy integration into tight spaces, while its high ambient light immunity and wide operating temperature range ensure consistent performance in various industries, including electronics, packaging, and food automation.

Why SICK WTV4FE-84161120A00?
The SICK WTV4FE-84161120A00 stands out for its intelligent design that combines BluePilot visual alignment, V-optics, and IO-Link connectivity. It’s compact yet powerful, offering ultra-precise detection even for shiny or transparent materials. With advanced background suppression and a rugged VISTAL® housing, it ensures stable performance in fast-paced and demanding industrial environments.

What problem does it solve?
This sensor eliminates false triggers and unstable readings caused by reflections, background variations, or poor alignment. It solves the common challenge of detecting tiny or glossy objects on complex production lines. By providing consistent, intelligent detection and fast communication feedback, it boosts automation accuracy, reduces downtime, and ensures smooth operation in any lighting or space condition.

 


Key Features & Specifications – SICK WTV4FE-84161120A00: 1123753

Feature Details Benefit
Functional Principle Photoelectric proximity sensor with background suppression (V-optics) Ensures accurate object detection even in reflective or variable lighting environments.
Sensing Range 2 mm – 50 mm (adjustable from 15 mm to 50 mm) Provides flexibility for detecting objects at various distances.
Light Source PinPoint visible red LED (635 nm) Produces a sharp, focused light spot for precise alignment and detection.
Smallest Detectable Object 0.1 mm (at 30 mm distance, 90% remission) Detects ultra-small components with exceptional precision.
Adjustment Method BluePilot Teach-Turn adjustment Enables quick and intuitive setup, reducing installation time.
Interface IO-Link V1.1 (COM2, 38.4 kBaud) Allows real-time monitoring, remote configuration, and smart diagnostics.
Switching Outputs 2 push-pull (PNP/NPN) complementary outputs Compatible with various control systems for versatile integration.
Response Time ≤ 500 µs Supports high-speed production lines with rapid and stable switching.
Housing Material VISTAL® reinforced plastic Delivers exceptional strength and resistance to mechanical and chemical stress.
Enclosure Rating IP66 / IP67 Provides reliable protection against dust, moisture, and industrial cleaning.
Operating Temperature –40°C to +60°C Functions reliably in both cold storage and high-heat industrial environments.
Ambient Light Immunity Up to 50,000 lx (artificial/sunlight) Maintains detection accuracy under strong ambient lighting.
Smart Task Functions Direct, AND, OR, Timer, and Impulse modes Adds logical decision-making capabilities within the sensor.
Certifications CE, cULus, ECOLAB, China-RoHS Meets international standards for safety and chemical resistance.

Download SICK WTV4FE-84161120A00 1123753 Datasheet

 


Commercial Information – SICK WTV4FE-84161120A00: 1123753

Commercial Data Details
EAN Number 4047084504808
Weight 51 g
Country of Origin Germany

 


The Applications of SICK WTV4FE-84161120A00 Photoelectric Sensor

1. Glossy Package Detection in Conveyor Systems

In high-speed packaging lines, detecting shiny or reflective products on stainless steel conveyors can be challenging. The WTV4FE-84161120A00 solves this with its V-optics and background suppression, allowing it to clearly differentiate objects from reflective surfaces. Its PinPoint LED provides a sharp visual beam for easy alignment, ensuring consistent performance even under changing light conditions. With rapid response and IO-Link monitoring, the sensor helps maintain production accuracy and prevents miscounts on fast-moving conveyor belts.

2. Transparent Film and Label Feed Monitoring

Transparent materials such as label films or protective wraps often cause false detections in automated packaging systems. This sensor overcomes that issue by focusing only on the object’s reflection while ignoring backgrounds or rollers. The adjustable sensing range and fast switching frequency ensure stable readings even with ultra-thin or clear films. Its compact design fits seamlessly into limited spaces on labeling machines, ensuring precise feed control and reducing downtime from feeding errors.

3. Component Presence Check in Electronics Assembly

Electronics production lines require accurate detection of small components placed in trays or carriers. The WTV4FE-84161120A00’s 0.1 mm detection capability makes it ideal for verifying part presence without interference from glossy or dark PCB surfaces. The IP67-rated housing withstands solder fumes and cleaning sprays, ensuring longevity in demanding environments. Its 500 µs response time supports fast pick-and-place cycles, improving assembly speed and minimizing quality control failures due to missing components.

4. Glass Substrate Edge Detection in Solar Panel Manufacturing

In solar and glass processing, identifying the thin edge of reflective glass substrates is crucial for precise positioning. The WTV4FE-84161120A00 delivers reliable detection even on high-gloss surfaces, unaffected by glare or ambient light. Its compact flat housing allows installation near cutters or robotic grippers. Combined with IO-Link diagnostics, operators can monitor real-time performance and alignment accuracy, improving process efficiency and reducing the risk of breakage or misalignment during handling.

 


Related Products & Accessories – Compatible with SICK WTV4FE-84161120A00: 1123753

Category Manufacturer Part Number Article Number Benefit
Mounting Bracket (Wall Mount) BEF-W4-A 2051628 Provides stable and corrosion-resistant mounting for fixed sensor positions in industrial environments.
Mounting Bracket (Floor Mount) BEF-W4-B 2051630 Ensures vibration-resistant installation and accurate optical alignment on production equipment.
Universal Clamp Plate BEF-KHS-N08 2051607 Offers flexible mounting orientation and compatibility with various automation setups.
Sensor Cable (PVC Type) YF2A14-050VB3XLEAX 2096235 Ideal for standard applications in clean or chemically neutral areas.
Sensor Cable (PUR Type) YF2A14-050UB3XLEAX 2095608 Suitable for areas exposed to oils, lubricants, or robotic cable motion.
M12 Male Connector STE-1204-G 6009932 Simplifies wiring and provides durable field connection to sensor systems.

 


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