IDS UI-5282SE Rev.4 5MP Global Shutter GigE Camera

The Applications

1. Vision-Guided Pick-and-Place for Blister Packaging Lines

In blister packaging and secondary packaging, the biggest challenge is repeatable part localization while products move quickly and reflective foils change appearance. A global shutter IMX264-based vision setup freezes motion so cavity edges, label corners, and registration marks remain geometrically correct. Deterministic triggering captures each frame at a consistent conveyor position, while synchronized strobe control helps overcome glare from films and metallic surfaces. With 5 MP resolution, the system can combine wide-area detection with fine alignment in a single view, improving robot placement accuracy and reducing the need for extra cameras or rework loops.

2. High-Speed Barcode and Print Verification on Moving Conveyors

Barcode and print inspection often fails because blur softens module boundaries and skew deforms code geometry. IMX264 global shutter capture preserves crisp edges even when cartons, pouches, or vials move at high speed. Short exposures paired with strobed lighting keep contrast stable across glossy packaging, while reliable triggered timing ensures the code region appears in the same image zone for consistent decoding and grading. The 5 MP frame also supports mixed tasks—presence checks, label alignment, and small-text readability—without switching optics. This reduces read failures, improves traceability compliance, and lowers manual exception handling on busy lines.

3. Inline Dimensional Metrology for Machined and Stamped Components

Precision measurement in production is sensitive to motion artifacts that shift edges and destabilize sub-pixel calculations. Using an IMX264 global shutter sensor helps maintain true geometry when parts vibrate, rotate, or pass rapidly under the camera. The 2/3″ optical format and 3.45 µm pixel size allow a practical balance of field coverage and measurement granularity for holes, slots, chamfers, and bend features. Hardware triggering tied to photoelectric sensors or encoders locks capture to a repeatable measurement moment, improving gauge repeatability and reducing false rejects caused by timing drift. The result is more stable SPC trends and fewer inspection disputes.

4. Traffic Monitoring and License Plate Capture in Intelligent Transport Systems

Roadside imaging must handle high vehicle speed, headlight glare, and rapid transitions between day and night conditions. IMX264 global shutter acquisition minimizes geometric distortion on fast-moving plates and vehicles, improving OCR reliability and evidence quality. Short exposure operation with synchronized illumination helps maintain plate contrast without smear, while the 5 MP resolution supports both character-level detail and sufficient scene context for lane association. In real deployments, consistent timing and distortion-free frames reduce the volume of unreadable captures that require manual review. This improves enforcement accuracy, lowers operational cost, and increases confidence in automated recognition results.

5. Synchronized Dual-View and Stereo Inspection for 3D and Occlusion Control

Many inspection tasks fail because a single viewpoint cannot see around occlusions or confirm height-related features. Dual-camera or stereo systems using matched IMX264 global shutter sensors capture two perspectives at the same instant, reducing temporal mismatch on moving objects. This improves correspondence for depth estimation and strengthens detection of lifted leads, connector seating height, protrusions, and missing components hidden from one angle. Deterministic triggering keeps both views synchronized to the same process event, while short exposures and controlled lighting reduce specular noise. The approach expands coverage without adding a second mechanical station, improving yield and reducing missed defects in complex assemblies.