SICK IM12-02BDS-ZW1 Inductive Proximity Sensor – M12 Flush

$ 36.57

Reliable SICK IM12-02BDS-ZW1 inductive proximity sensor with 2 mm sensing range, M12 flush design, IP67 housing, and 1,500 Hz fast switching.

SKU SICK-6020310 Category

Product Description

SICK IM12-02BDS-ZW1 Inductive Proximity Sensor – Compact M12 Flush Type, 2 mm Sensing Range

The SICK IM12-02BDS-ZW1 Inductive Proximity Sensor provides dependable metal detection for compact automation spaces where precision and durability are essential. Featuring a 2 mm sensing distance with flush-mount installation, it ensures stable performance even under vibration or contamination. Its rugged nickel-plated brass housing and IP67 sealing make it suitable for tough factory conditions, protecting against moisture, dust, and oil. With a fast 1,500 Hz switching rate, the sensor enables consistent part detection in conveyor, packaging, and assembly systems, improving accuracy while reducing mechanical wear through non-contact operation.

Designed for efficiency and reliability, the IM12-02BDS-ZW1 delivers high repeatability and excellent resistance to electromagnetic interference, ensuring stable output signals in demanding environments. The two-wire DC connection simplifies wiring, reducing setup time and maintenance. Its PVC-insulated 2 m cable provides flexible installation in both fixed and moving assemblies. With a proven service life exceeding 190 years MTTFD, it minimizes downtime and maintenance costs. This sensor is ideal for tasks such as detecting metal components, confirming part presence, and preventing collisions in automated machinery — ensuring smooth, trouble-free operation for manufacturing and process systems.

Why SICK IM12-02BDS-ZW1?
Because precision and reliability matter, the SICK IM12-02BDS-ZW1 brings industrial-grade performance into a compact M12 form. Its advanced sensing stability, durable metal housing, and high switching frequency make it the preferred choice for engineers seeking long-lasting accuracy in automated metal detection without constant recalibration or maintenance interruptions.

What problem does it solve?
The IM12-02BDS-ZW1 eliminates false triggers and wear issues found in traditional contact sensors. It delivers precise, non-contact metal detection even in environments with vibration, dust, or oil. This sensor helps manufacturers achieve consistent process control, minimize downtime, and maintain high production speed — ensuring that every component is detected exactly when and where it should be.

 


Key Features & Specifications – SICK IM12-02BDS-ZW1: Article Number 6020310

Feature Details Benefit
Sensing Principle Inductive, non-contact metal detection Provides precise detection without physical wear, ideal for high-speed automation.
Sensing Range (Sn) 2 mm (safe sensing range 1.62 mm) Ensures consistent proximity response for small metal targets.
Installation Type Flush-mount, M12 × 1 threaded housing Simplifies mounting while maintaining compact integration in tight spaces.
Switching Frequency Up to 1,500 Hz Detects rapidly moving objects with high repeatability and reliability.
Output Function Normally Open (NO), DC 2-wire Simplifies wiring and integration with PLC or control circuits.
Supply Voltage 10 V DC – 30 V DC Compatible with most industrial power systems.
Voltage Drop ≤ 2.8 V (at Ia max) Maintains stable output even under load conditions.
Continuous Current (Ia) ≤ 100 mA Supports robust operation with low energy consumption.
Enclosure Rating IP67 Fully protected against dust and temporary immersion in water.
Housing Material Nickel-plated brass Delivers strong mechanical durability and corrosion resistance.
Sensing Face Material Plastic Provides electrical insulation and smooth surface for reliable operation.
Cable Type / Length PVC 2-wire, 2 m Flexible installation and easy routing in machines or panels.
Operating Temperature –25 °C to +70 °C Ensures dependable performance in varied industrial environments.
Shock & Vibration Resistance 30 g, 11 ms / 10–55 Hz, 1 mm amplitude Handles mechanical stress and vibration in production machinery.
MTTFD (Reliability) 192 years Guarantees exceptionally long service life and reduced maintenance costs.
Housing Length / Thread Length 60 mm / 50 mm Compact size allows installation in small machine spaces.
Tightening Torque (max.) 10 Nm Prevents mechanical deformation during installation.
EMC Compliance EN 60947-5-2 Meets strict international standards for electromagnetic compatibility.

Download SICK IM12-02BDS-ZW1 6020310 Datasheet

 


Commercial Information – SICK IM12-02BDS-ZW1

Commercial Data Details
Weight 70 g
Country of Origin Italy

 


The Applications

1. Precision Part Detection in Automotive Assembly Lines

In compact engine or transmission assembly areas, the IM12-02BDS-ZW1 is used to confirm the exact position of metallic components such as shafts and gears before automated fastening or machining. Its flush M12 design allows installation in tight jigs and fixtures, while the 2 mm sensing range ensures accurate response even with small or irregular parts. The IP67 protection keeps performance stable under oil mist and vibration. This precision reduces rework and helps maintain consistent quality throughout high-speed assembly operations.

2. Metal Sorting in Recycling Systems

In recycling conveyors where metal fragments move at high speed, this sensor reliably distinguishes metallic materials from non-metal items. The nickel-plated brass housing resists abrasion and mechanical shocks, while the non-contact inductive principle eliminates the wear seen in physical limit switches. Its 1,500 Hz switching frequency supports rapid signal output for automated diverter mechanisms. With reliable detection and minimal maintenance, plants can run continuously and reduce manual sorting labor.

3. Packaging Line Foil Presence Verification

During high-speed food or cosmetic packaging, many cartons include thin aluminum seals or foil layers that must be confirmed before sealing. The SICK IM12-02BDS-ZW1 identifies these metallic surfaces with precision, independent of print color or label. Its compact 12 mm housing fits easily beside sealing heads or conveyor edges. With strong resistance to moisture and cleaning agents, the sensor maintains accuracy during wash-down cycles. Manufacturers benefit from improved quality control and fewer false rejects on automated lines.

4. Tool Position Check in CNC and Robotic Systems

In robotic machining or automated tool-change stations, correct tool placement is critical. The IM12-02BDS-ZW1 verifies the presence of metal tool holders or grippers before a machining cycle starts. Its short sensing distance prevents false detection from nearby machine frames, and the fast response speed synchronizes with the turret’s rotation or robot motion. Built to withstand coolant, vibration, and temperature changes, the sensor safeguards precision operations, prevents tool collisions, and enhances overall process safety.

 


Related Products & Accessories – SICK IM12-02BDS-ZW1

Category Article Number Manufacturer Part Number Benefit / Purpose
Mounting System 2051480 BEF-KHF-M12 Provides stable and repeatable sensor positioning while preventing rotation or slippage during operation.
Mounting System 2051479 BEF-KH-M12 Offers flexible placement of sensors where adjustable depth or spacing is required.
Mounting Plate 5321869 BEF-WG-M12 Ensures secure and durable installation on flat metal surfaces or panels.
Mounting Bracket 5308447 BEF-WN-M12 Provides robust mechanical support and precise alignment for industrial environments.

 


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