SICK IM08-2N5NS-ZC1 M8 Inductive Proximity Sensor 2.5mm

The Applications

1. High-Speed Metal Part Counting in Automated Assembly

In automated assembly operations, precise counting of small metal components is essential for quality control and process stability. This sensor can be positioned along narrow guide rails to detect fast-moving parts such as pins or stamped brackets. Its high switching frequency supports reliable detection at elevated conveyor speeds, while the compact M8 housing fits easily into limited installation spaces. Non-contact operation prevents mechanical wear and eliminates false signals caused by vibration, helping manufacturers maintain accurate counts and consistent output in high-volume production environments.

2. End-Position Detection in Compact Pneumatic Actuators

Compact pneumatic and linear actuators often require reliable position feedback without increasing system size. This sensor is commonly used to detect metal targets attached to pistons or moving carriages inside tight actuator assemblies. The non-flush mounting design helps achieve a stable sensing distance even when installation options are restricted. Consistent switching behavior and repeatability ensure accurate end-position confirmation, supporting smooth motion control and reducing cycle errors in packaging, handling, and automated assembly machines.

3. Tool and Fixture Verification in Machining Systems

Machining centers rely on accurate confirmation of tool and fixture presence to avoid costly errors. This sensor can be mounted near fixture bases or tool holders to verify correct placement before machine cycles begin. Its metal housing withstands vibration, oil exposure, and mechanical stress commonly found in machining environments. Fast signal response allows immediate integration with machine interlocks, helping prevent misloads, dry runs, and equipment damage while improving operational safety and process reliability.

4. Pallet and Carrier Detection in Conveyor Automation

In conveyor and intralogistics systems, reliable detection of metal pallets or carriers is essential for controlled material flow. This sensor is often installed at transfer points to confirm carrier arrival or correct positioning. The compact form factor enables discreet mounting within tight conveyor frames, while the sealed housing protects against dust and incidental moisture. High switching speed supports rapid start-stop operations, helping automation systems maintain smooth throughput, accurate routing, and reduced downtime in material handling applications.