SICK IM12-02BPS-ZC1 M12 Inductive Proximity Sensor 2mm PNP

SICK IM12-02BPS-ZC1 inductive proximity sensor with M12 flush mount, 2 mm sensing range, PNP NO output, and IP67 housing for industrial automation.

SKU SICK-6011971 Category

Product Description

SICK IM12-02BPS-ZC1 Inductive Proximity Sensor – Compact M12 Flush Mount Detection

The SICK IM12-02BPS-ZC1 inductive proximity sensor is a compact M12 flush-mount sensor engineered for precise, non-contact detection of metal targets in industrial automation systems. It addresses the need for reliable object sensing in limited installation spaces while maintaining high durability in harsh environments. Featuring a 2 mm sensing distance, PNP normally open output, and fast response suitable for dynamic processes, this sensor supports consistent and repeatable detection. Its rugged metal housing and sealed design make it well suited for machinery where mechanical stress, dust, and moisture are present.

The SICK IM12-02BPS-ZC1 delivers stable detection performance in high-speed and continuous-duty applications such as automated assembly, material positioning, and conveyor monitoring. Flush installation allows the sensor to be mounted directly into metal surfaces without affecting sensing reliability, reducing mechanical vulnerability. The wide DC operating voltage range simplifies integration into diverse control systems, while built-in electrical protections enhance system safety and uptime. Designed to withstand vibration, shock, and temperature fluctuations, this sensor helps maintain process accuracy and reduces maintenance requirements in demanding industrial environments.

Why SICK IM12-02BPS-ZC1?
The SICK IM12-02BPS-ZC1 is chosen when reliability, compact size, and installation flexibility are critical. Its M12 flush-mount design fits cleanly into tight mechanical layouts while maintaining stable detection performance. Engineered for continuous industrial operation, it combines fast response, robust metal construction, and electrical protection features to deliver consistent results with minimal maintenance. This makes it a dependable sensing element for machines that demand accuracy without compromising durability or uptime.

What problem does it solve?
The SICK IM12-02BPS-ZC1 solves the challenge of detecting metal objects accurately in confined or harsh industrial environments where mechanical switches fail or wear out. It enables contactless sensing unaffected by dust, vibration, or surface wear, ensuring precise position feedback and process control. By eliminating physical contact and providing repeatable detection at high speeds, it reduces downtime, improves machine reliability, and supports stable automation performance.

 


Key Features & Specifications – SICK IM12-02BPS-ZC1: Part Number 6011971

Feature Details Benefit
Sensor Type Inductive proximity sensor Enables reliable, non-contact detection of metal objects
Housing Size M12 cylindrical, Ø12 mm Ideal for compact machines and tight installation spaces
Installation Type Flush mount Allows mounting directly into metal surfaces without false triggering
Sensing Range 2 mm (nominal) Ensures precise and repeatable short-range detection
Switching Output PNP, Normally Open (NO) Easy integration with standard PLC and control systems
Electrical Wiring DC 3-wire Simplifies wiring and reduces installation errors
Switching Frequency Up to 2,000 Hz Supports high-speed automation and fast-moving processes
Supply Voltage 10–30 V DC Compatible with a wide range of industrial power systems
Continuous Output Current ≤ 200 mA Reliable signal switching for industrial control loads
Response Availability Time ≤ 100 ms Fast start-up for immediate system readiness
Housing Material Nickel-plated brass High mechanical strength and resistance to industrial wear
Sensing Face Material Plastic Stable sensing performance with reduced target interference
Enclosure Rating IP67 Protected against dust and temporary water immersion
Shock & Vibration Resistance 30 g shock, vibration-resistant Maintains accuracy in high-vibration machinery
Operating Temperature –25 °C to +70 °C Suitable for demanding industrial environments
Protection Functions Short-circuit and power-up pulse protection Enhances system safety and reduces downtime
Service Life (MTTFD) 192 years Designed for long-term, maintenance-free operation
Connection Type M12 male connector, 4-pin Quick replacement and standardized cabling

Download SICK IM12-02BPS-ZC1 (6011971) Datasheet

 


Commercial Information – SICK IM12-02BPS-ZC1 (Part Number 6011971)

Commercial Data Details
Weight 30.8 g
Country of Origin Italy

 


The Applications

1. High-Speed Conveyor Position Verification

In automated conveyor lines, accurate position feedback is essential to keep material flow stable and prevent collisions. The SICK IM12-02BPS-ZC1 is installed flush within metal guide rails to confirm the arrival position of pallets or carriers. Its short 2 mm sensing distance allows precise detection of steel fixtures without protruding into the conveyor path. The fast switching capability captures signals even when dwell times are extremely short. With strong resistance to vibration, dust, and moisture, the sensor maintains reliable operation during continuous, high-speed production, reducing false detections and unexpected stoppages.

2. Automated Assembly Fixture Confirmation

Assembly systems require confirmation that metal parts or fixtures are correctly seated before processing begins. The IM12-02BPS-ZC1 is integrated directly into assembly jigs to verify workpiece presence before welding, pressing, or fastening. Flush mounting protects the sensor from mechanical impact and accidental contact. The stable PNP output provides clear signals to PLCs, enabling fast interlocks and decision-making. Its consistent repeatability across long production cycles helps prevent missing parts, tool damage, and rework, improving overall assembly quality and operational efficiency.

3. Packaging Machinery End-Position Detection

Packaging equipment depends on accurate end-position sensing to synchronize moving components such as jaws, slides, or pushers. The SICK IM12-02BPS-ZC1 is positioned at mechanical endpoints to confirm full travel before the next motion sequence starts. Its compact M12 body fits easily into crowded machine frames, while the fast response supports high cycle rates. Electrical protection and stable temperature performance ensure dependable operation over extended shifts, helping packaging machines maintain timing accuracy and reduce wear caused by incorrect motion sequencing.

4. Robotic Tool and Gripper Presence Monitoring

In robotic work cells, confirming that a gripper or metal tool is properly mounted is critical for safety and process stability. The IM12-02BPS-ZC1 is embedded in end-of-arm tooling to detect the presence of metal adapters before robot movement begins. The non-contact sensing principle eliminates mechanical wear, while the robust metal housing tolerates shock and vibration from rapid robot motion. Reliable detection helps prevent dropped parts, unintended motion, and equipment damage, supporting safer robotic operation and higher system uptime.

 

 


Related Products & Compatible Accessories – SICK IM12-02BPS-ZC1

Category Model Name Part Number Benefits
Mounting Accessory BEF-KHF-M12 2051480 Clamping block with fixed stop ensures secure and repeatable positioning of M12 sensors in vibration-prone machinery
Mounting Accessory BEF-KH-M12 2051479 Clamping block without stop allows flexible alignment and fine adjustment during installation
Mounting Accessory BEF-WG-M12 5321869 Steel mounting plate provides rigid and stable sensor installation on flat machine surfaces
Mounting Accessory BEF-WN-M12 5308447 Steel mounting bracket supports angled or side mounting in compact machine layouts
Connector DOS-1204-W 6007303 Angled M12 female connector simplifies cable routing in tight spaces
Connector DOS-1204-G 6007302 Straight M12 female connector for standard panel and cabinet wiring
Sensor Cable DOL-1204-G05MNI 6052615 PVC cable suitable for hygienic and washdown environments
Sensor Cable DOL-1204-G05MRN 6058476 PP cable resistant to aggressive cleaning agents and drag chain operation
Sensor Cable YF2A14-050UB3XLEAX 2095608 PUR, halogen-free cable ideal for robotic and dynamic motion applications
Sensor Cable YG2A14-010VB3XLEAX 2145710 Short-length PVC cable for compact installations and reduced cable clutter
Sensor Cable YI2A14-030VB3XLEAX 2145721 Extended-length PVC cable optimized for PNP sensors in chemical or clean zones

 


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