SICK IM12-02BPS-ZT1 M12 inductive proximity sensor with 2 mm sensing range, PNP output, IP67 housing for reliable metal detection in automation.
The SICK IM12-02BPS-ZT1 inductive proximity sensor is a compact M12 device engineered for accurate, non-contact detection of metallic objects in industrial automation systems. Designed to address space constraints and reliability challenges, it features a 2 mm sensing distance, PNP normally open output, and a flush-mountable housing suitable for dense machine layouts. The durable nickel-plated brass body and IP67-rated construction allow stable operation in environments exposed to dust, oil mist, and vibration. With fast response capability, the IM12-02BPS-ZT1 supports precise and repeatable switching in demanding production processes.
The SICK IM12-02BPS-ZT1 delivers consistent metal detection performance for applications where speed, accuracy, and durability are essential. Its high switching speed enables reliable sensing of rapidly moving parts, supporting cycle time optimization on automated lines. Stable electrical characteristics help maintain detection accuracy despite temperature changes or supply fluctuations. The standardized M12 threaded design simplifies mechanical installation and replacement, reducing maintenance effort. These advantages make the sensor well suited for packaging machinery, conveyor systems, automated assembly stations, and general factory automation where dependable presence detection directly improves uptime and process quality.
The SICK IM12-02BPS-ZT1 is chosen when reliability must be built into every machine cycle. Its compact M12 format fits easily into tight mechanical designs, while fast switching performance keeps pace with high-speed automation. The rugged metal housing, stable sensing behavior, and consistent output ensure long service life with minimal recalibration, making it a dependable choice for engineers who value precision, durability, and predictable performance on the factory floor.
The IM12-02BPS-ZT1 solves the challenge of detecting metal objects accurately in harsh, space-limited industrial environments. It eliminates errors caused by mechanical wear, contamination, or inconsistent sensing distances common with contact-based solutions. By providing non-contact, repeatable detection even on fast-moving parts, it prevents missed signals, reduces unplanned downtime, and helps maintain smooth, uninterrupted operation across automated production and handling systems.
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | Inductive proximity sensor | Enables reliable, non-contact detection of metal objects without mechanical wear |
| Housing Size | M12 threaded, Ø12 mm | Ideal for compact machines and tight installation spaces |
| Sensing Range | 2 mm | Precise short-range detection for accurate position and presence monitoring |
| Installation Type | Flush (shielded) | Allows metal-flush mounting without false triggering |
| Switching Output | PNP, normally open (NO) | Easy integration with standard PLC and control systems |
| Switching Frequency | Up to 2,000 Hz | Supports high-speed applications and fast-moving targets |
| Supply Voltage | 10 V DC … 30 V DC | Compatible with common industrial power supplies |
| Electrical Design | DC 3-wire | Simplifies wiring and commissioning |
| Connection Type | M8 connector, 3-pin | Fast installation and easy sensor replacement |
| Output Current | Up to 200 mA | Directly drives control inputs without additional interfaces |
| Protection Rating | IP67 | Reliable operation in dusty, wet, and industrial environments |
| Housing Material | Nickel-plated brass | High mechanical strength and resistance to oils and coolants |
| Sensing Face Material | Plastic | Stable sensing performance with reduced wear |
| Temperature Range | –25 °C to +70 °C | Suitable for both cold and high-temperature industrial settings |
| Shock & Vibration Resistance | Up to 30 g, industrial-grade | Maintains accuracy in vibrating machinery |
| Reproducibility | ≤ 2% | Ensures consistent and repeatable switching points |
| Response Time | ≤ 100 ms (power-up) | Fast readiness after system start-up |
| Certifications | CE, UKCA, RoHS compliant | Meets global industrial compliance requirements |
| Typical Applications | Automation, conveyors, packaging, assembly lines | Improves process reliability and reduces downtime |
Download SICK IM12-02BPS-ZT1 (6011967) Datasheet
| Commercial Data | Details |
|---|---|
| Weight | 30 g |
| Country of Origin | Italy |
In automated conveyor systems, accurate detection of metal parts moving at high speed is essential to avoid sorting errors and mechanical jams. The IM12-02BPS-ZT1 is typically mounted flush within conveyor frames to sense metal carriers or fixtures at defined checkpoints. Its fast switching capability supports reliable detection even when products move quickly with minimal spacing. The compact M12 design fits into slim conveyor structures, while non-contact sensing eliminates mechanical wear. This combination ensures long-term stability, reduces maintenance intervals, and maintains consistent material flow in logistics and production environments.
Packaging equipment depends on precise position confirmation to coordinate sealing, cutting, and labeling processes. The IM12-02BPS-ZT1 is used to monitor the position of metal components such as forming tools or guide rails within compact machine assemblies. Flush installation prevents mechanical interference, and stable repeatability keeps switching points consistent during continuous operation. Its resistance to vibration and temperature variation helps maintain accuracy across long production runs. As a result, the sensor supports reliable machine timing, reduces false signals, and helps maintain uniform package quality in high-speed packaging lines.
Automated assembly systems require dependable confirmation that slides, clamps, or actuators have reached their intended end positions. The IM12-02BPS-ZT1 detects metal stops or fixtures to verify correct positioning before the next process step begins. Its rapid response supports short cycle times, while the robust metal housing tolerates repeated shock and vibration from dynamic motion. Consistent sensing behavior minimizes missed detections, helping prevent assembly faults, equipment collisions, and process interruptions in precision-focused manufacturing cells.
Machine tools rely on accurate verification that tools and holders are properly loaded before machining starts. The IM12-02BPS-ZT1 is installed near spindles or tool magazines to sense metal tool shanks in limited spaces. Its small footprint allows close placement to the detection point, improving reliability. The sealed construction withstands exposure to coolant mist, oil, and metal particles. By ensuring dependable tool presence detection without physical contact, the sensor helps reduce scrap, avoid dry cycles, and protect critical machine components.
| Category | Model Name | Part Number | Benefit |
|---|---|---|---|
| Clamping Block (with stop) | BEF-KHF-M12 | 2051480 | Ensures secure and repeatable positioning of M12 sensors with a fixed mechanical stop |
| Clamping Block (without stop) | BEF-KH-M12 | 2051479 | Allows flexible sensor alignment when adjustable positioning is required |
| Mounting Plate | BEF-WG-M12 | 5321869 | Provides a stable mounting surface for installing M12 sensors on flat structures |
| Mounting Bracket | BEF-WN-M12 | 5308447 | Supports side or angled mounting in compact or restricted installation spaces |
| Female Connector, Straight | DOS-0803-G | 7902077 | Enables fast and reliable electrical connection using screw terminals |
| Female Connector, Angled | DOS-0803-W | 7902078 | Optimized for installations with limited cable clearance |
| Male Connector, Straight | STE-0803-G | 6037322 | Suitable for custom wiring and sensor cable assemblies |
| Sensor Cable, PVC, 2 m | YF8U13-020VA1XLEAX | 2095860 | Ready-to-use cable for standard industrial environments |
| Sensor Cable, PVC, 5 m | YF8U13-050VA1XLEAX | 2095884 | Extended cable length for distant control cabinets |
| Sensor Cable, Angled, 2 m | YG8U13-020VA1XLEAX | 2096165 | Reduces bending stress in tight mechanical layouts |
| Sensor Cable, Angled, 5 m | YG8U13-050VA1XLEAX | 2096166 | Improves cable routing flexibility in dense automation systems |
| Sensor Cable, PUR, 5 m | YF8U13-050UA1XLEAX | 2094788 | Designed for dynamic motion, oil exposure, and drag chain applications |
| Sensor Cable, PVC, 0.6 m | YF8U13-C60VA1XLEAX | 2146368 | Compact cable length for clean and space-saving installations |
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