SICK IM12-02BPS-ZUA M12 Inductive Proximity Sensor 2 mm

The Applications

1. High-Speed Metal Part Counting on Conveyor Lines

In automated conveyor systems, accurate counting of metal parts is essential to maintain production flow and prevent downstream errors. The SICK IM12-02BPS-ZUA is well suited for detecting fast-moving metal components such as stamped parts or machined items. Its high switching speed allows the sensor to respond reliably even when objects pass in very short intervals. Flush mounting enables installation directly into metal conveyor frames without interference. Stable signal output ensures clean communication with control systems, reducing miscounts caused by vibration or electrical noise in demanding factory environments.

2. End-Position Verification in Pneumatic and Hydraulic Actuators

Precise confirmation of actuator end positions is critical in automated machinery to ensure safe and repeatable motion. The IM12-02BPS-ZUA provides consistent short-range detection of metal pistons or target flags within compact actuator assemblies. Its small cylindrical housing fits easily into limited mounting spaces, while the rugged metal construction withstands repeated mechanical stress. Reliable switching behavior delivers accurate feedback to controllers, helping prevent incomplete strokes, timing issues, and mechanical wear during continuous operation in industrial production lines.

3. Tool and Fixture Presence Detection in Assembly Automation

Automated assembly machines depend on confirming that tools, fixtures, or metal inserts are correctly positioned before each cycle begins. The SICK IM12-02BPS-ZUA detects metal tool holders at close range with high repeatability, supporting fast and reliable machine operation. Flush installation allows the sensor to integrate cleanly into metal structures without protruding components. Its fast response and stable output help reduce false signals, preventing assembly errors and minimizing scrap in high-volume manufacturing environments where consistency and speed are essential.

4. Mechanical Position Monitoring in Packaging Equipment

Packaging machines require precise monitoring of moving metal components such as guides, carriers, or sealing mechanisms. The IM12-02BPS-ZUA maintains stable detection despite vibration, temperature variation, and continuous duty cycles. Its rapid response supports synchronized motion control, ensuring components reach the correct position before critical actions occur. The sealed design protects the sensor in dusty or humid conditions, helping reduce unplanned downtime and maintain consistent performance in fast-paced packaging and processing operations.