$ 50.14
SICK IM12-02BPS-ZW1 inductive proximity sensor offers 2 mm precise metal detection with M12 housing, IP67 protection, and high-speed 2 kHz switching.
The SICK IM12-02BPS-ZW1 inductive proximity sensor is designed for accurate and contactless metal detection in limited installation spaces. With a 2 mm sensing distance and M12 × 1 threaded housing, it delivers reliable switching performance even in demanding factory environments. Its PNP normally open output, nickel-plated brass construction, and IP67 protection ensure stable operation under vibration, dust, and moisture. Built for automation and machine-control applications, this compact sensor provides consistent, repeatable detection of metal objects, improving productivity and reducing system downtime across a variety of industrial setups.
The IM12-02BPS-ZW1 offers fast response speeds up to 2 kHz and excellent resistance to shock and vibration. Its PVC 3-wire cable connection allows easy wiring, while internal protection circuits prevent short-circuits and startup spikes. The sensor maintains accuracy within a wide –25 °C to +70 °C temperature range, ensuring dependable use in changing conditions. The rugged housing and high mechanical strength make it ideal for metal positioning, counting operations, and presence detection in robotics, conveyors, and packaging systems. This durable sensor minimizes maintenance needs and provides reliable, long-term performance in continuous industrial use.
Why SICK IM12-02BPS-ZW1?
Choose the SICK IM12-02BPS-ZW1 for its compact yet rugged design that brings high-speed precision to metal detection. It’s engineered to perform flawlessly in tight or harsh environments, combining industrial-grade durability with plug-and-play simplicity. Perfect for machine builders seeking reliable proximity sensing without sacrificing accuracy or installation ease.
What Problem Does It Solve?
The IM12-02BPS-ZW1 eliminates unreliable detections caused by dirt, vibration, or inconsistent target distances. It ensures stable performance where optical or mechanical sensors struggle, offering consistent readings even in metallic, dusty, or wet industrial zones. By maintaining precision in tough conditions, it prevents false triggers and reduces costly downtime.
| Feature | Details | Benefit |
|---|---|---|
| Sensing Range (Sn) | 2 mm (flush installation) | Provides accurate detection in compact or confined setups. |
| Switching Output | PNP, Normally Open (NO) | Enables fast, reliable signal output for automation systems. |
| Switching Frequency | Up to 2,000 Hz | Ideal for high-speed applications and fast-moving production lines. |
| Housing Size / Thread | M12 × 1 | Standardized design simplifies installation and replacement. |
| Housing Material | Nickel-plated brass | Offers corrosion resistance and long-lasting durability. |
| Sensing Face Material | Plastic | Ensures stable operation and protects sensing components. |
| Connection Type | Cable, 3-wire, 2 m (PVC) | Ready-to-connect, flexible wiring for easy setup. |
| Supply Voltage | 10–30 V DC | Compatible with most industrial control systems. |
| Enclosure Rating | IP67 | Fully protected against dust and temporary water immersion. |
| Ambient Temperature Range | –25 °C to +70 °C | Reliable performance under wide environmental conditions. |
| Short-Circuit Protection | Integrated | Prevents sensor damage and improves safety. |
| Shock / Vibration Resistance | 30 g, 11 ms / 10–55 Hz, 1 mm | Ensures stability in high-vibration industrial machinery. |
| MTTFD (Mean Time to Dangerous Failure) | 192 years | Exceptional sensor lifespan for long-term cost savings. |
| Installation Type | Flush mounting | Streamlined design for seamless integration. |
| Cable Material | PVC, 0.22 mm² conductors | Durable and resistant to bending stress. |
| Certifications / Standards | EN 60947-5-2, EN 60529 | Complies with international safety and performance standards. |
Download SICK IM12-02BPS-ZW1 (6011963) Datasheet
| Commercial Data | Details |
|---|---|
| Country of origin | Italy |
| Weight | 71 g |
1. Precision Workpiece Detection in CNC Machining
In precision machining, confirming that a metal component is correctly positioned before the tool operates is vital. The SICK IM12-02BPS-ZW1, with its 2 mm sensing range and 2 kHz switching frequency, can be embedded into jigs to instantly detect metal presence. Its nickel-plated brass housing endures coolant splashes and vibration from rapid tool movement. By verifying the workpiece location before each machining cycle, it prevents tool crashes, reduces part rejection, and enhances process efficiency in automated CNC systems.
2. Robotic Gripper Position Verification in Assembly Lines
During automated assembly, ensuring that robotic arms properly grip metallic parts is crucial for production accuracy. The IM12-02BPS-ZW1 can be mounted on the gripper to confirm that components are securely picked up. Its compact M12 design and flush mounting allow placement in confined mechanical spaces. Resistant to vibration and electrical noise, the sensor transmits rapid confirmation signals to the robot controller, enabling smooth motion coordination and reducing downtime due to placement errors.
3. Die Protection in Metal Forming Presses
In stamping and forming presses, preventing die damage caused by misfed metal sheets is a top priority. Positioned near the die surface, the IM12-02BPS-ZW1 detects the presence or absence of metal material before each press stroke. Its non-contact detection and resistance to oil, dust, and vibration make it ideal for harsh manufacturing conditions. By halting operations when a misfeed occurs, it safeguards costly tooling and reduces maintenance costs, ensuring continuous and safe press operation.
4. Pallet Positioning in Conveyor and Material Handling Systems
For conveyor-based handling systems, the IM12-02BPS-ZW1 ensures accurate metal pallet positioning at transfer or loading points. Its fast switching response provides real-time detection, while the IP67-rated housing guarantees reliability in dusty or oily environments. This precise feedback allows the automation system to trigger loading or unloading actions immediately, minimizing delays. The result is smoother material flow, increased throughput, and improved safety in production and logistics lines.
| Category | Manufacturer Part Number | Article Number | Benefit / Application |
|---|---|---|---|
| Mounting System (with Fixed Stop) | BEF-KHF-M12 | 2051480 | Provides stable mounting for M12 sensors with fixed positioning accuracy. |
| Mounting System (without Fixed Stop) | BEF-KH-M12 | 2051479 | Allows adjustable placement and flexible installation in various machinery. |
| Mounting Plate | BEF-WG-M12 | 5321869 | Durable and corrosion-resistant, ideal for secure and flat surface installations. |
| Mounting Bracket | BEF-WN-M12 | 5308447 | Enables adjustable sensor positioning for precise alignment and maintenance ease. |
For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
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