IDS Imaging U3-38C4XLS Rev.1.2 USB3 Camera with Sony IMX662 Sensor
Product Overview
The IDS Imaging U3-38C4XLS Rev.1.2 USB3 camera with Sony IMX662 sensor is a compact 2.12 MP industrial camera developed for demanding machine vision tasks where image quality, speed, and long-term availability matter. Using a modern CMOS sensor architecture, it effectively solves challenges related to low-light performance, motion capture, and space-limited system integration. The USB 3.0 interface supports high data throughput, enabling smooth image acquisition at high frame rates. Designed for continuous operation in industrial environments, this camera provides a stable and scalable imaging platform for automation, inspection, and embedded vision systems.
Product Description & Real-World Benefits
In practical applications, the U3-38C4XLS Rev.1.2 helps engineers achieve reliable results with minimal system complexity. Its high sensor sensitivity improves visibility in poorly lit scenes, reducing dependence on powerful external lighting. Fast image acquisition supports accurate analysis of moving objects, while extended exposure capability allows detailed capture of static targets. Integrated triggering and flexible image controls simplify synchronization with external devices. Combined with its small footprint and efficient power usage, the camera fits seamlessly into production equipment, laboratory instruments, and compact vision solutions where precision and reliability are essential.
Why U3-38C4XLS Rev.1.2?
The U3-38C4XLS Rev.1.2 is chosen when engineers need a compact industrial camera that delivers both speed and image clarity without complicating system design. Its modern 2.12 MP CMOS sensor offers high sensitivity and low noise, making it suitable for challenging lighting conditions. The fast USB 3.0 interface supports high frame rates, while the small, lightweight housing allows easy integration into space-constrained machines. Long-term series availability also makes it a safe choice for projects that require continuity across multiple production cycles.
What problem does it solve?
The U3-38C4XLS Rev.1.2 addresses common machine vision issues such as unreliable imaging in low light, motion blur in fast processes, and difficulties integrating cameras into compact systems. By combining high sensitivity, fast data transfer, and precise triggering, it ensures stable image capture even in demanding environments. This reduces the need for excessive lighting, minimizes missed frames, and simplifies synchronization with external equipment, helping manufacturers improve inspection accuracy, process control, and overall system reliability.
Key Features & Specifications – IDS U3-38C4XLS Rev.1.2 [Color: 1010300 | Mono: 1010301]
| Feature | Details | Benefit |
|---|---|---|
| Sensor Brand & Model | Sony IMX662 (Color / Mono variants) | High sensitivity and low noise for reliable imaging in low-light and high-speed scenes |
| Interface | USB 3.0 (micro-B) | Fast data transfer with simple, widely supported connectivity |
| Interface Speed | USB 3.0 SuperSpeed | Enables stable high-frame-rate image streaming |
| Resolution (H × V) | 1936 × 1096 pixels (2.12 MP) | Balanced resolution for precise inspection and real-time processing |
| Optical Area (H × V) | 5.614 mm × 3.178 mm | Efficient sensor size for compact optical designs |
| Optical Format | 1/2.8″ (Diagonal 6.45 mm) | Wide compatibility with industrial C-mount lenses |
| Lens Mount | CS-mount / C-mount | Flexible lens selection for various working distances and fields of view |
| Pixel Size | 2.9 µm × 2.9 µm | Improved light collection and signal quality |
| Image Memory | No internal frame buffer | Low latency image transfer to host system |
| Frame Rate @ Max. Resolution | Up to 89 fps | Accurate capture of fast-moving objects and processes |
| Shutter Type | Rolling shutter | Efficient readout with high frame-rate performance |
| Exposure Time | 0.0089 ms to 1999 ms (long exposure up to 120 s) | Supports both high-speed capture and low-light imaging |
| Trigger & Flash I/O | Hardware & software trigger, flash output via 8-pin I/O | Precise synchronization with external devices and lighting |
| Power Supply | USB powered, 5 V (max. 400 mA) | Simplified system wiring and lower power consumption |
| Software Tools | IDS peak SDK, image controls, LUT, ROI, binning | Faster integration, tuning, and image optimization |
| Environmental Tolerance | Operating: 0 °C to 75 °C, 20–80% RH (non-condensing) | Reliable operation in industrial environments |
| Housing Protection | Industrial camera housing (non-IP rated) | Suitable for protected machine vision installations |
| Size & Weight | 32.5 × 32.5 × 14.0 mm, approx. 15 g | Ideal for space-constrained and embedded vision systems |
- Download IDS U3-38C4XLS-C-HQ Rev.1.2 – Color (1010300) Datasheet
- Download IDS U3-38C4XLS-M-GL Rev.1.2 – Mono (1010301) Datasheet
- Download IDS U3-38C4XLS Rev.1.2 Technical Drawing
The Applications
1. High-Speed Industrial Parts Inspection
In automated manufacturing, components move rapidly and must be inspected without interrupting production flow. Systems built around the U3-38C4XLS Rev.1.2 can capture clear images at high speed, allowing short exposure times that minimize motion blur. The Sony IMX662 sensor maintains strong image quality even under limited lighting, reducing the need for complex illumination setups. Precise hardware triggering keeps image capture aligned with conveyor motion and reject mechanisms. This enables reliable detection of surface defects, alignment issues, or missing features, helping manufacturers improve yield and maintain consistent product quality at full production speed.
2. Low-Light Robotics and Autonomous Platforms
Robotic systems often operate in environments where lighting is inconsistent or intentionally reduced. The U3-38C4XLS Rev.1.2 benefits from the IMX662 sensor’s low-noise characteristics, producing usable images in dim scenes where standard sensors struggle. This improves visual feedback for navigation, object detection, and positioning tasks. The camera’s compact design fits easily into robotic arms or mobile platforms, while high-speed data transfer supports real-time processing. As a result, robots can react more accurately to their surroundings, increasing operational reliability and safety in warehouses, factories, and service applications.
3. Precision Laboratory Imaging and Measurement
Laboratory and research applications demand stable, repeatable image capture for analysis and documentation. The U3-38C4XLS Rev.1.2 supports fine exposure control and consistent sensor performance, making it suitable for optical measurement setups and scientific imaging tasks. The IMX662 sensor delivers detailed images with low noise, supporting accurate measurement of small features or subtle contrast differences. Extended exposure capability allows imaging of low-reflective or low-contrast samples without excessive lighting. This helps researchers obtain dependable results while maintaining a compact and thermally efficient system design.
4. Intelligent Traffic and Access Monitoring
Vision-based monitoring systems must handle fast movement and changing lighting throughout the day. With its high frame rate and sensitive sensor, the U3-38C4XLS Rev.1.2 can capture vehicles, people, or objects clearly in both bright and low-light conditions. Rapid readout reduces blur in fast-moving scenes, while trigger and I/O functions enable synchronization with external sensors or illumination. This supports accurate detection, tracking, and event recording, making the camera suitable for controlled access points, parking systems, and traffic analysis where reliability and consistency are critical.
5. Embedded Vision for Medical and Analytical Devices
Modern medical and analytical equipment increasingly integrates vision functions for alignment, monitoring, and verification. The small footprint and low power consumption of the U3-38C4XLS Rev.1.2 make it suitable for compact devices with strict space and thermal limits. The IMX662 sensor provides stable image quality for tasks such as sample positioning, fluid observation, or calibration checks. Reliable imaging reduces measurement uncertainty and minimizes the need for repeated procedures, supporting accurate operation in environments where precision, consistency, and long-term stability are essential.